Download - Blue Star

ENGINEERING GUIDE Specification Sheets | Submittal Data | Manuals

ENGINEERING GUIDE Table of Contents „„

Company Overview

„„

Diesel Product Line Specification Sheets

„„

IT4 Diesel Product Line Specification Sheets

„„

Gaseous Product Line Specification Sheets

„„

ASCO Transfer Switches

„„

Component Information Sheets

„„

Manuals

„„

Warranty Information

Our Purpose Blue Star is committed to working with our customers to continually develop and improve our products to ensure customers are able to provide state of the art, compliant products to the markets they serve. Most importantly, we are committed to providing secure and rewarding lives for our coworkers and community. We believe that the customer is our boss and that we will build the best company and products through the tireless pursuit of understanding and responding to the needs of our customers.

Quality Policy At Blue Star, we strive to produce products that are the highest quality in the power generation industry. Our products are built with top quality components and designed with excellence, reliability, and safety in mind. Our experienced staff is dedicated to ensuring that everything we make will meet or exceed customer expectations. We are also absolutely committed to continually advancing our products and listening to our customers.

Custom Products Blue Star’s ability to adapt a unit to your unique specifications is what sets us apart. Our company has thrived on the principle of providing the customer a unit that fits, not one that doesn’t. We are the company that is with you all the way: from design, through system engineering, to the installation of your unit. Our experience gives you industry leading power solutions.

ENGINEERING GUIDE Specification Sheets | Diesel Product Line 60 Hz 1800 RPM

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD30-02 30 kWe / 25 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

284PSL1708

283PSL1707

283PSL1707

283PSL1707

283PSL5251

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

30

30

30

30

30

AMPS

125

104

90

45

36

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

25

25

25

25

25

AMPS

104

87

75

38

30

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1000W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD30-02 1

Diesel Product Line 30 kWe / 25 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4024TF281

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration: Cylinder Arrangement:

4-Cycle Turbo Charged 4 Cylinder Inline

146 (2.4) 3.4 (8.6) x 4.1 (10.5) 20.5:1

Rated RPM: Max HP Stby (kWm):

1800 49.0 (36.0)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,026 (552)

963 (517)

Gas Volume at Stack Temp: CFM (m³/min)

283 (8.1)

261 (7.38)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

24.0 (91.8)

24.8 (91.8)

Heat Rejection to Coolant: BTUM (kW)

1,423 (24.9)

1,309 (22.9)

Heat Radiated to Ambient: BTUM (kW)

470 (8.21)

396 (6.85)

Aspirating: CFM (m³/min)

106 (3.0)

99.0 (2.8)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

2,606 (74.0)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

2,606 (74.0)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

2.79 (10.6)

2.52 (9.54)

At 75% of Power Rating: gal/hr (lit/hr)

2.06 (7.8)

1.89 (7.15)

At 50% of Power Rating: gal/hr (lit/hr)

1.39 (5.26)

1.24 (4.69)

Fluids Capacity Total Oil System: gal (lit)

2.1 (8.0)

2.1 (8.0)

Engine Jacket Water Capacity: gal (lit)

0.68 (2.6)

0.68 (2.6)

System Coolant Capacity: gal (lit)

2.3 (8.7)

2.3 (8.7)

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD30-02 2

Diesel Product Line 30 kWe / 25 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

72 x 34 x 48 in

1375

Level 1

72 x 34 x 60 in

1675

Level 2

72 x 34 x 72 in

1850

Level 3

96 x 34 x 66 in

2050

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

69 dBA

72 dBA

Level 1

66 dBA

68 dBA

Level 2

64 dBA

66 dBA

Level 3

61 dBA

63 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD30-02 3

Diesel Product Line 30 kWe / 25 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (70 Gallon)

48 Hour (140 Gallon)

72 Hour (210 Gallon)

A

B

C

A

B

C

A

B

C

OPU

72.00

34.00

14.00

72.00

34.00

26.00

84.00

34.00

32.00

Level 1

72.00

34.00

14.00

72.00

34.00

26.00

84.00

34.00

32.00

Level 2

72.00

34.00

14.00

72.00

34.00

26.00

84.00

34.00

32.00

Level 3

96.00

34.00

10.00

96.00

34.00

34.00

96.00

34.00

26.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD30-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD40-03 40 kWe / 35 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

361CSL1601

361CSL1600

361CSL1600

361CSL1600

284PSL5253

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

40

40

40

40

40

AMPS

167

139

120

60

48

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

35

35

35

35

35

AMPS

146

122

105

53

42

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD40-03 1

Diesel Product Line 40 kWe / 35 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045TF280

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged 4 Cylinder Inline

275 (4.50) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 75.0 (56.0)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

945 (507)

918 (492)

Gas Volume at Stack Temp: CFM (m³/min)

448 (12.7)

424 (12.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

38 (144)

38 (144)

Heat Rejection to Coolant: BTUM (kW)

1,821 (31.9)

Heat Radiated to Ambient: BTUM (kW)

512 (9.0)

448 (7.8)

Aspirating: CFM (m³/min)

180 (5.09)

173 (4.9)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

4,760 (135)

Cooling System

1707 (29.9)

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

4,760 (135)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

4.13 (15.6)

3.82 (14.4)

At 75% of Power Rating: gal/hr (lit/hr)

3.25 (12.3)

2.99 (11.3)

At 50% of Power Rating: gal/hr (lit/hr)

2.21 (8.37)

2.11 (8.0)

Total Oil System: gal (lit)

3.88 (14.7)

3.88 (14.7)

Engine Jacket Water Capacity: gal (lit)

2.25 (8.52)

2.25 (8.52)

System Coolant Capacity: gal (lit)

5.38 (20.4)

5.38 (20.4)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD40-03 2

Diesel Product Line 40 kWe / 35 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

84 x 36 x 58 in

1800

Level 1

84 x 36 x 66 in

2200

Level 2

84 x 36 x 83 in

2375

Level 3

110 x 36 x 77 in

2525

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

75 dBA

79 dBA

Level 1

71 dBA

74 dBA

Level 2

69 dBA

72 dBA

Level 3

63 dBA

66 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD40-03 3

Diesel Product Line 40 kWe / 35 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (120 Gallon)

48 Hour (240 Gallon)

72 Hour (360 Gallon)

A

B

C

A

B

C

A

B

C

OPU

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 1

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 2

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 3

110.00

36.00

14.00

110.00

36.00

24.00

120.00

36.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD40-03

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD50-03 50 kWe / 45 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

361CSL1602

361CSL1601

361CSL1601

361CSL1601

361PSL1633

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

50

50

50

50

50

AMPS

208

174

151

75

60

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

45

45

45

45

45

AMPS

188

156

135

68

54

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD50-03 1

Diesel Product Line 50 kWe / 45 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045TF280

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged 4 Cylinder Inline

275 (4.5) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 75.0 (56.0)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

945 (507)

918 (492)

Gas Volume at Stack Temp: CFM (m³/min)

448 (12.7)

424 (12.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30 (7.5)

30 (7.5)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

38.0 (144)

38.0 (144)

Heat Rejection to Coolant: BTUM (kW)

1,821 (31.9)

Heat Radiated to Ambient: BTUM (kW)

512 (9.0)

448 (7.8)

Aspirating: CFM (m³/min)

180 (5.09)

173 (4.9)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

4,760 (135)

1707 (29.9)

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

4,760 (135)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

4.13 (15.6)

3.82 (14.4)

At 75% of Power Rating: gal/hr (lit/hr)

3.25 (12.3)

2.99 (11.3)

At 50% of Power Rating: gal/hr (lit/hr)

2.21 (8.37)

2.11 (8.0)

Total Oil System: gal (lit)

3.88 (14.7)

3.88 (14.7)

Engine Jacket Water Capacity: gal (lit)

2.25 (8.52)

2.25 (8.52)

System Coolant Capacity: gal (lit)

5.38 (20.4)

5.38 (20.4)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD50-03 2

Diesel Product Line 50 kWe / 45 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

84 x 36 x 59 in

1975

Level 1

84 x 36 x 66 in

2350

Level 2

84 x 36 x 83 in

2550

Level 3

110 x 36 x 77 in

2700

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

75 dBA

79 dBA

Level 1

71 dBA

74 dBA

Level 2

69 dBA

72 dBA

Level 3

63 dBA

66 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD50-03 3

Diesel Product Line 50 kWe / 45 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (120 Gallon)

48 Hour (240 Gallon)

72 Hour (360 Gallon)

A

B

C

A

B

C

A

B

C

OPU

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 1

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 2

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 3

110.00

36.00

14.00

110.00

36.00

24.00

110.00

36.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD50-03

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD60-02 60 kWe / 50 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

362CSL1604

361CSL1602

361CSL1602

361CSL1601

361PSL1633

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

60

60

60

60

60

AMPS

250

208

181

90

72

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

50

50

50

50

50

AMPS

208

174

150

75

60

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD60-02 1

Diesel Product Line 60 kWe / 50 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045TF280

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged 4 Cylinder Inline

275 (4.50) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 85.0 (76.0)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,074 (579)

1,024 (551)

Gas Volume at Stack Temp: CFM (m³/min)

679 (19.2)

645 (18.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

38.0 (144)

38.0 (144)

Heat Rejection to Coolant: BTUM (kW)

2,049 (35.9)

Heat Radiated to Ambient: BTUM (kW)

854 (14.9)

712 (12.5)

Aspirating: CFM (m³/min)

187 (5.29)

180 (5.09)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

4,760 (135)

4,760 (135)

Cooling System

1,878 (32.9)

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

4.59 (17.4)

4.21 (15.9)

At 75% of Power Rating: gal/hr (lit/hr)

3.56 (13.5)

3.28 (12.4)

At 50% of Power Rating: gal/hr (lit/hr)

2.48 (9.38)

2.35 (8.9)

Total Oil System: gal (lit)

3.88 (14.7)

3.88 (14.7)

Engine Jacket Water Capacity: gal (lit)

2.32 (8.5)

2.32 (8.5)

System Coolant Capacity: gal (lit)

5.4 (20.4)

5.4 (20.4)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD60-02 2

Diesel Product Line 60 kWe / 50 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

84 x 36 x 59 in

1975

Level 1

84 x 36 x 66 in

2350

Level 2

84 x 36 x 83 in

2550

Level 3

110 x 36 x 77 in

2700

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

75 dBA

79 dBA

Level 1

71 dBA

74 dBA

Level 2

69 dBA

72 dBA

Level 3

63 dBA

66 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD60-02 3

Diesel Product Line 60 kWe / 50 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (120 Gallon)

48 Hour (240 Gallon)

72 Hour (360 Gallon)

A

B

C

A

B

C

A

B

C

OPU

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 1

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 2

84.00

36.00

18.00

84.00

36.00

32.00

104.00

36.00

36.00

Level 3

110.00

36.00

14.00

110.00

36.00

24.00

120.00

36.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD60-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD80-02 80 kWe / 70 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

363CSL1607

362CSL1604

362CSL1604

362CSL1604

362PSL1635

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

80

80

80

80

80

AMPS

333

278

241

120

96

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

70

70

70

70

70

AMPS

292

243

211

105

84

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD80-02 1

Diesel Product Line 80 kWe / 70 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045HF285

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

275 (4.5) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 126 (94.0)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,069 (576)

1,042 (561)

Gas Volume at Stack Temp: CFM (m³/min)

651 (18.4)

612 (17.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

48.0 (182)

48.0 (182)

Heat Rejection to Coolant: BTUM (kW)

2,990 (52.3)

Heat Rejection to CAC: BTUM (kW)

627 (11.8)

640 (11.2)

Heat Radiated to Ambient: BTUM (kW)

1,138 (19.9)

996 (17.4)

Aspirating: CFM (m³/min)

234 (6.62)

223 (6.31)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

6,541 (185)

6,541 (185)

Cooling System

2,855 (50.5)

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

6.6 (25.0)

6.04 (22.9)

At 75% of Power Rating: gal/hr (lit/hr)

5.37 (20.3)

4.93 (18.7)

At 50% of Power Rating: gal/hr (lit/hr)

3.96 (15.0)

3.63 (13.8)

Total Oil System: gal (lit)

3.43 (13.0)

3.43 (13.0)

Engine Jacket Water Capacity: gal (lit)

2.24 (8.5)

2.24 (8.5)

System Coolant Capacity: gal (lit)

5.4 (20.4)

5.4 (20.4)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD80-02 2

Diesel Product Line 80 kWe / 70 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

100 x 44 x 61 in

2400

Level 1

100 x 44 x 74 in

2925

Level 2

100 x 44 x 92 in

3175

Level 3

132 x 44 x 84 in

3425

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

76 dBA

80 dBA

Level 1

72 dBA

75 dBA

Level 2

70 dBA

73 dBA

Level 3

64 dBA

67 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD80-02 3

Diesel Product Line 80 kWe / 70 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (250 Gallon)

48 Hour (500 Gallon)

72 Hour (750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 1

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 2

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 3

132.00

44.00

18.00

132.00

44.00

30.00

165.00

44.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD80-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD100-01 100 kWe / 90 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

363PSL3133

362CSL1606

362CSL1606

362CSL1606

362PSL1636

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

100

100

100

100

100

AMPS

417

347

301

151

120

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

90

90

90

90

90

AMPS

375

312

271

135

108

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD100-01 1

Diesel Product Line 100 kWe / 90 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045HF285

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

275 (4.5) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 158 (118)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,076 (580)

1,040 (560)

Gas Volume at Stack Temp: CFM (m³/min)

805 (22.8)

750 (21.2)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0(7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

48.0 (182)

48.0 (182)

Heat Rejection to Coolant: BTUM (kW)

3,544 (62.0)

3,470 (60.7)

Heat Rejection to CAC: BTUM (kW)

1,127 (19.8)

1,002 (17.6)

Heat Radiated to Ambient: BTUM (kW)

1,281 (22.4)

1,153 (20.2)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

288 (8.15)

273 (7.73)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

6,640 (188)

6,640 (188)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

8.21 (31.1)

7.55 (28.6)

At 75% of Power Rating: gal/hr (lit/hr)

6.56 (24.8)

6.03 (22.8)

At 50% of Power Rating: gal/hr (lit/hr)

4.69 (17.8)

4.31 (16.3)

Total Oil System: gal (lit)

3.43 (13.0)

3.43 (13.0)

Engine Jacket Water Capacity: gal (lit)

2.24 (8.5)

2.24 (8.5)

System Coolant Capacity: gal (lit)

5.4 (20.4)

5.4 (20.4)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD100-01 2

Diesel Product Line 100 kWe / 90 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

100 x 44 x 61 in

2500

Level 1

100 x 44 x 74 in

3025

Level 2

100 x 44 x 92 in

3275

Level 3

132 x 44 x 84 in

3525

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

78 dBA

81 dBA

Level 1

75 dBA

78 dBA

Level 2

73 dBA

76 dBA

Level 3

68 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD100-01 3

Diesel Product Line 100 kWe / 90 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (250 Gallon)

48 Hour (500 Gallon)

72 Hour (750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 1

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 2

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 3

132.00

44.00

18.00

132.00

44.00

30.00

165.00

44.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD100-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

CD100-01 100 kWe / 90 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

363CSL3133

362CSL1606

362CSL1606

362CSL1606

362PSL1636

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

100

100

100

100

100

AMPS

417

347

301

151

120

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available for Mobile Applications]

kWe

90

90

90

90

90

AMPS

375

313

271

135

108

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

Based Digital Control

„„±

1.0% Voltage Regulation

„„Main

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/ Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 12V 6 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

CD100-01 1

Diesel Product Line 100 kWe / 90 kWe

Application Data Engine Manufacturer: Model:

Cummins QSB5-G4 NR3

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

272 (4.5) 4.21 (10.7) x 4.88 (12.4)

Max HP Stby (kWm):

17.3:1 1800 160 (119)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

824 (440)

761 (405)

Gas Volume at Stack Temp: CFM (m³/min)

804 (22.7)

759 (21.4)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

40.8 (10.2)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

43.0 (163)

43.0 (163)

Heat Rejection to Coolant: BTUM (kW)

2,720 (47.6)

2,453 (42.9)

Heat Rejection to CAC: BTUM (kW)

1,596 (27.9)

1,606 (28.1)

Heat Radiated to Ambient: BTUM (kW)

1,423 (24.9)

1,281 (22.4)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

355 (10.0)

354 (10.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

6,330 (111)

6,330 (111)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

8.0 (30.3)

7.2 (27.3)

At 75% of Power Rating: gal/hr (lit/hr)

6.3 (23.8)

6.0 (22.7)

At 50% of Power Rating: gal/hr (lit/hr)

4.5 (17.0)

3.9 (14.8)

Total Oil System: gal (lit)

3.20 (12.1)

3.2 (12.1)

Engine Jacket Water Capacity: gal (lit)

2.25 (8.5)

2.25 (8.5)

System Coolant Capacity: gal (lit)

5.4 (20.4)

5.4 (20.4)

Fluids Capacity

Deration Factors Rated power available up to 3200 ft (975 m) standby and 4100ft (1250m) prime at ambient temperatures to 122oF (50˚C) standby and 104˚F (40˚C) prime. Consult factory for site conditions above these parameters.

CD100-01 2

Diesel Product Line 100 kWe / 90 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

100 x 44 x 61 in

2125

LEVEL 1

100 x 44 x 72 in

2675

LEVEL 2

100 x 44 x 90 in

2925

LEVEL 3

132 x 44 x 84 in

3150

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

82 dBA

84 dBA

Level 1

76 dBA

79 dBA

Level 2

73 dBA

76 dBA

Level 3

69 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

CD100-01 3

Diesel Product Line 100 kWe / 90 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (250 Gallon)

48 Hour (500 Gallon)

72 Hour (750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

100.00

44.00

26.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 1

100.00

44.00

26.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 2

100.00

44.00

26.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 3

132.00

44.00

18.00

132.00

44.00

30.00

165.00

44.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

CD100-1

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD125-02 125 kWe / 110 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

431CSL6204

363CSL1607

36CSL1607

363CSL1607

363PSL1658

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

125

125

125

125

125

AMPS

521

434

376

188

151

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

110

110

110

110

110

AMPS

458

382

331

166

132

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD125-02 1

Diesel Product Line 125 kWe / 110 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045HF285

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

275 (4.5) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 197 (147)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1076 (580)

1062 (572)

Gas Volume at Stack Temp: CFM (m³/min)

953 (27.0)

869 (24.6)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

48 (180)

48 (180)

Heat Rejection to Coolant: BTUM (kW)

4,098 (72.0)

3,643 (64.0)

Heat Rejection to CAC: BTUM (kW)

1,508 (26.5)

1,295 (22.8)

Heat Radiated to Ambient: BTUM (kW)

1,457 (25.5)

1,252 (21.9)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

341 (9.65)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

7,845 (222)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

311 (8.8) 7,845 (222)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

9.86 (37.3)

9.15 (34.7)

At 75% of Power Rating: gal/hr (lit/hr)

7.63 (28.9)

7.08 (26.8)

At 50% of Power Rating: gal/hr (lit/hr)

5.56 (21.1)

5.13 (19.4)

Total Oil System: gal (lit)

3.88 (14.7)

3.88 (14.7)

Engine Jacket Water Capacity: gal (lit)

2.25 (8.5)

2.25 (8.5)

System Coolant Capacity: gal (lit)

5.4 (20.4)

5.4 (20.4)

Fluids Capacity

Deration Factors Rated Power is available up to 7500 ft (2286 m) standby and 10,000 ft (3048 m) prime at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

JD125-02 2

Diesel Product Line 125 kWe / 110 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

100 x 44 x 61 in

2650

Level 1

100 x 44 x 74 in

3175

Level 2

100 x 44 x 92 in

3435

Level 3

132 x 44 x 84 in

3625

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

82 dBA

86 dBA

Level 1

79 dBA

82 dBA

Level 2

78 dBA

81 dBA

Level 3

69 dBA

72 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD125-02 3

Diesel Product Line 125 kWe / 110 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (250 Gallon)

48 Hour (500 Gallon)

72 Hour (750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

100.00

44.00

26.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 1

100.00

44.00

26.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 2

100.00

44.00

26.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 3

132.00

44.00

18.00

132.00

44.00

30.00

165.00

44.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD125-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD150-01 150 kWe / 140 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

431CSL6206

431CSL6202

431CSL6202

431CSL6202

431PSL6240

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

150

150

150

150

150

AMPS

625

521

452

226

181

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

140

140

140

140

140

AMPS

583

486

421

211

169

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 2000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD150-01 1

Diesel Product Line 150 kWe / 140 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6068HF285

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

415 (6.8) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

19.0:1 1800 237 (177)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

981 (527)

981 (527)

Gas Volume at Stack Temp: CFM (m³/min)

1,158 (32.8)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

48.0 (182)

48.0 (182)

Heat Rejection to Coolant: BTUM (kW)

5,407 (94.6)

5,009 (87.7)

Heat Rejection to CAC: BTUM (kW)

1,708 (29.9)

1,508 (26.4)

Heat Radiated to Ambient: BTUM (kW)

2,135 (37.4)

1,992 (34.7)

1,104 (31.3)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

448 (12.7)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

10,683 (302)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

427 (12.1) 10,683 (302)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

11.8 (44.7)

10.9 (41.4)

At 75% of Power Rating: gal/hr (lit/hr)

9.4 (35.5)

8.5 (32.1)

At 50% of Power Rating: gal/hr (lit/hr)

6.9 (26.1)

6.2 (23.5)

Total Oil System: gal (lit)

5.02 (19.0)

5.02 (19.0)

Engine Jacket Water Capacity: gal (lit)

3.14 (11.9)

3.14 (11.9)

System Coolant Capacity: gal (lit)

6.10 (23.1)

6.10 (23.1)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD150-01 2

Diesel Product Line 150 kWe / 140 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

110 x 48 x 64 in

3350

Level 1

110 x 48 x 82 in

4000

Level 2

110 x 48 x 101 in

4315

Level 3

150 x 48 x 92 in

4450

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

81 dBA

85 dBA

Level 1

80 dBA

84 dBA

Level 2

79 dBA

83 dBA

Level 3

70 dBA

73 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD150-01 3

Diesel Product Line 150 kWe / 140 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (375 Gallon)

48 Hour (750 Gallon)

72 Hour (1125 Gallon)

A

B

C

A

B

C

A

B

C

OPU

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 1

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 2

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 3

150.00

48.00

18.00

150.00

48.00

36.00

230.00

48.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD150-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

CD150-01 150 kWe / 125 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

431CSL6206

431CSL6202

431CSL6202

431CSL6202

431PSL6240

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

150

150

150

150

150

AMPS

625

521

452

226

181

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available for Mobile Applications]

kWe

125

125

125

125

125

AMPS

521

434

376

188

151

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

Based Digital Control

„„±

1.0% Voltage Regulation

„„Main

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/ Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 12V 6 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 1800W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

CD150-01 1

Diesel Product Line 150 kWe / 125 kWe

Application Data Engine Manufacturer: Model:

Cummins QSB7-G2 NR3

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged CAC 6 Cylinder Inline

408 (6.69) 4.21 (10.7) x 4.88 (12.4)

Max HP Stby (kWm):

17.2:1 1800 234 (174)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

940 (504)

888 (476)

Gas Volume at Stack Temp: CFM (m³/min)

1268 (35.9)

1166 (33.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

40.8 (10.2)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

38.0 (144)

38.0 (144)

Heat Rejection to Coolant: BTUM (kW)

4,188 (73.3)

3,791 (66.3)

Heat Rejection to CAC: BTUM (kW)

1,966 (34.4)

1,752 (30.7)

Heat Radiated to Ambient: BTUM (kW)

2,561 (44.8)

2,135 (37.4)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

513 (14.5)

489 (13.8)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

9,870 (279)

9,870 (279)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

11.9 (45.0)

10.5 (39.7)

At 75% of Power Rating: gal/hr (lit/hr)

9.1 (34.4)

8.1 (30.7)

At 50% of Power Rating: gal/hr (lit/hr)

6.2 (23.5)

5.7 (21.6)

Total Oil System: gal (lit)

5.0 (18.9)

5.0 (18.9)

Engine Jacket Water Capacity: gal (lit)

2.7 (10.2)

2.7 (10.2)

System Coolant Capacity: gal (lit)

6.3 (23.8)

6.3 (23.8)

Fluids Capacity

Deration Factors Rated power available up to 5200 ft (1585 m) at ambient temperatures to 122oF (50˚C) standby and prime. Consult factory for site conditions above these parameters.

CD150-01 2

Diesel Product Line 150 kWe / 125 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

110 x 48 x 65 in

3050

LEVEL 1

110 x 48 x 82 in

3750

LEVEL 2

110 x 48 x 100 in

4050

LEVEL 3

150 x 48 x 92 in

4350

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

81 dBA

84 dBA

Level 1

80 dBA

83 dBA

Level 2

79 dBA

82 dBA

Level 3

70 dBA

73 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

CD150-01 3

Diesel Product Line 150 kWe / 125 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (375 Gallon)

48 Hour (750 Gallon)

72 Hour (1125 Gallon)

A

B

C

A

B

C

A

B

C

OPU

110.00

48.00

26.00

150.00

48.00

36.00

215.00

48.00

36.00

Level 1

110.00

48.00

26.00

150.00

48.00

36.00

215.00

48.00

36.00

Level 2

110.00

48.00

26.00

150.00

48.00

36.00

215.00

48.00

36.00

Level 3

150.00

48.00

18.00

150.00

48.00

36.00

215.00

48.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

CD150-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD200-01 200 kWe / 185 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

432CSL6210

431CSL6206

431CSL6206

431CSL6206

431PSL6243

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

200

200

200

200

200

AMPS

833

695

602

301

241

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

185

185

185

185

185

AMPS

771

643

557

278

223

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 2000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD200-01 1

Diesel Product Line 200 kWe / 185 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6068HFG85

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

415 (6.8) 4.19 (10.6) x 5.0 (12.7)

Max HP Stby (kWm):

17.0:1 1800 315 (235)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

905 (485)

905 (485)

Gas Volume at Stack Temp: CFM (m³/min)

1,515 (42.9)

1,370 (38.8)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.0 (10.0)

40.0 (10.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

70.0 (265)

70.0 (265)

Heat Rejection to Coolant: BTUM (kW)

5,402 (94.9)

4,764 (83.7)

Heat Rejection to CAC: BTUM (kW)

3,264 (57.3)

2,298 (40.4)

Heat Radiated to Ambient: BTUM (kW)

2,419 (42.3)

2,238 (39.2)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

618 (17.5)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

11,066 (313)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

519 (17.7) 11,066 (313)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

15.5 (58.5)

13.7 (51.8)

At 75% of Power Rating: gal/hr (lit/hr)

11.3 (42.9)

10.3 (39.0)

At 50% of Power Rating: gal/hr (lit/hr)

7.9 (30.0)

7.2 (27.4)

Total Oil System: gal (lit)

8.59 (32.5)

8.59 (32.5)

Engine Jacket Water Capacity: gal (lit)

3.14 (11.9)

3.14 (11.9)

System Coolant Capacity: gal (lit)

7.1 (29.3)

7.1 (29.3)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD200-01 2

Diesel Product Line 200 kWe / 185 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

110 x 48 x 64 in

3750

Level 1

110 x 48 x 82 in

4425

Level 2

110 x 48 x 101 in

4725

Level 3

150 x 48 x 92 in

4850

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

83 dBA

86 dBA

Level 1

81 dBA

85 dBA

Level 2

80 dBA

83 dBA

Level 3

71 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD200-01 3

Diesel Product Line 200 kWe / 185 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (375 Gallon)

48 Hour (750 Gallon)

72 Hour (1125 Gallon)

A

B

C

A

B

C

A

B

C

OPU

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 1

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 2

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 3

150.00

48.00

18.00

150.00

48.00

36.00

230.00

48.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD200-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

CD200-01 200 kWe / 175 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

432CSL6210

431CSL6206

431CSL6206

431CSL6206

431PSL6243

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

200

200

200

200

200

AMPS

833

695

602

301

241

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available for Mobile Applications]

kWe

175

175

175

175

175

AMPS

729

608

527

263

211

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

Based Digital Control

„„±

1.0% Voltage Regulation

„„Main

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/ Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 12V 6 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 1800W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

CD200-01 1

Diesel Product Line 200 kWe / 175 kWe

Application Data Engine Manufacturer: Model:

Cummins QSB7-G5 NR3

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

408 (6.69) 4.21 (10.7) x 4.88 (12.4)

Max HP Stby (kWm):

17.2:1 1800 324 (242)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

988 (531)

907 (486)

Gas Volume at Stack Temp: CFM (m³/min)

1,549 (43.8)

1,342 (38.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

40.8 (10.2)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

38 (144)

38 (144)

Heat Rejection to Coolant: BTUM (kW)

4,858 (85.0)

4,231 (74.0)

Heat Rejection to CAC: BTUM (kW)

2,786 (48.8)

2,499 (43.7)

Heat Radiated to Ambient: BTUM (kW)

2,135 (37.4)

2,117 (37.0)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

569 (16.1)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

17,492 (495)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

541 (15.3) 17,492 (495)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

15.5 (58.7)

13.3 (50.3)

At 75% of Power Rating: gal/hr (lit/hr)

11.6 (43.9)

10.6 (40.1)

At 50% of Power Rating: gal/hr (lit/hr)

9.0 (34.1)

7.8 (29.5)

Total Oil System: gal (lit)

5.0 (18.9)

5.0 (18.9)

Engine Jacket Water Capacity: gal (lit)

2.7 (10.2)

2.7 (10.2)

System Coolant Capacity: gal (lit)

6.3 (23.1)

6.3 (23.1)

Fluids Capacity

Deration Factors Rated power available up to 2400 ft (732 m) at ambient temperatures to 122oF standby and prime. Consult factory for site conditions above these parameters.

CD200-01 2

Diesel Product Line 200 kWe / 175 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

110 x 48 x 65 in

3275

LEVEL 1

110 x 48 x 82 in

3950

LEVEL 2

110 x 48 x 100 in

4250

LEVEL 3

150 x 48 x 92 in

4475

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

90 dBA

92 dBA

Level 1

89 dBA

91 dBA

Level 2

86 dBA

88 dBA

Level 3

74 dBA

76 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

CD200-01 3

Diesel Product Line 200 kWe / 175 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (375 Gallon)

48 Hour (750 Gallon)

72 Hour (1125 Gallon)

A

B

C

A

B

C

A

B

C

OPU

110.00

48.00

26.00

150.00

48.00

36.00

215.00

48.00

36.00

Level 1

110.00

48.00

26.00

150.00

48.00

36.00

215.00

48.00

36.00

Level 2

110.00

48.00

26.00

150.00

48.00

36.00

215.00

48.00

36.00

Level 3

150.00

48.00

18.00

150.00

48.00

36.00

215.00

48.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

CD200-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD250-02 250 kWe / 250 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4027

432CSL6210

432CSL6210

432CSL6210

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

250

250

250

250

250

AMPS

1042

868

753

376

301

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

250

250

250

250

250

AMPS

1042

868

753

376

301

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD250-02 1

Diesel Product Line 250 kWe / 250 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6090HF484

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

549 (9.0) 4.66 (11.8) x 5.35 (13.6)

Max HP Stby (kWm):

16.0:1 1800 422 (315)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,180 (638)

1,180 (638)

Gas Volume at Stack Temp: CFM (m³/min)

2,085 (59.0)

2,067 (58.5)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30 (7.5)

30 (7.5)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

74.0 (280)

74.0 (280)

Heat Rejection to Coolant: BTUM (kW)

5,943 (104)

5,371 (94)

Heat Rejection to CAC: BTUM (kW)

5,029 (88.0)

4,943 (86.5)

Heat Radiated to Ambient: BTUM (kW)

2,312 (40.5)

2,312 (40.5)

Air Requirements Aspirating: CFM (m³/min)

901 (25.5)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

15,333 (434)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

901 (25.5) 15,333 (434)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

19.6 (74.3)

18.4 (69.9)

At 75% of Power Rating: gal/hr (lit/hr)

17.0 (64.2)

15.9 (60.2)

At 50% of Power Rating: gal/hr (lit/hr)

12.0 (45.4)

11.3 (42.7)

Total Oil System: gal (lit)

8.2 (31.0)

8.2 (31.0)

Engine Jacket Water Capacity: gal (lit)

4.25 (16.0)

4.25 (16.0)

System Coolant Capacity: gal (lit)

13.2 (50.0)

13.2 (50.0)

Fluids Capacity

Deration Factors Rated Power is available up to 5500 ft (1677 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD250-02 2

Diesel Product Line 250 kWe / 250 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

120 x 54 x 77 in

4200

Level 1

120 x 54 x 90 in

5000

Level 2

120 x 54 x 107 in

5300

Level 3

160 x 54 x 98 in

5725

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

80 dBA

84 dBA

Level 1

78 dBA

82 dBA

Level 2

77 dBA

80 dBA

Level 3

68 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD250-02 3

Diesel Product Line 250 kWe / 250 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (475 Gallon)

48 Hour (950 Gallon)

72 Hour (1425 Gallon)

A

B

C

A

B

C

A

B

C

OPU

120.00

54.00

28.00

165.00

54.00

36.00

230.00

54.00

36.00

Level 1

120.00

54.00

28.00

165.00

54.00

36.00

230.00

54.00

36.00

Level 2

120.00

54.00

28.00

165.00

54.00

36.00

230.00

54.00

36.00

Level 3

160.00

54.00

20.00

165.00

54.00

36.00

230.00

54.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD250-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

CD250-01 250 kWe / 210 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4025

432CSL6210

432CSL6210

432CSL6210

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

250

250

250

250

250

AMPS

1042

868

753

376

301

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available for Mobile Applications]

kWe

210

210

210

210

210

AMPS

875

729

632

316

253

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

Based Digital Control

„„±

1.0% Voltage Regulation

„„Main

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/ Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

CD250-01 1

Diesel Product Line 250 kWe / 210 kWe

Application Data Engine Manufacturer: Model:

Cummins QSL9-G2 NR3

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

543 (8.8) 4.49 (11.4) x 5.69 (14.5)

Max HP Stby (kWm):

17.8:1 1800 375 (280)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,065 (575)

1,000 (540)

Gas Volume at Stack Temp: CFM (m³/min)

2,090 (59.1)

1,985 (56.2)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

64.0 (242)

64.0 (242)

Heat Rejection to Coolant: BTUM (kW)

6,560 (115)

6,155 (108)

Heat Rejection to CAC: BTUM (kW)

3,490 (61.1)

3,370 (59.0)

Heat Radiated to Ambient: BTUM (kW)

2,312 (40.5)

1,942 (34.0)

Air Requirements Aspirating: CFM (m³/min)

775 (21.9)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

20,887 (591)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

770 (21.8) 20,887 (591)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

19.3 (73.1)

17.6 (66.6)

At 75% of Power Rating: gal/hr (lit/hr)

16.2 (61.3)

14.3 (54.1)

At 50% of Power Rating: gal/hr (lit/hr)

12.0 (45.4)

10.0 (37.9)

Total Oil System: gal (lit)

7.0 (26.5)

7.0 (26.5)

Engine Jacket Water Capacity: gal (lit)

2.9 (11.0)

2.9 (11.0)

System Coolant Capacity: gal (lit)

8.2 (31.0)

8.2 (31.0)

Fluids Capacity

Deration Factors Rated power available up to 2700 ft (823 m) at ambient temperatures to 104oF standby and prime. Consult factory for site conditions above these parameters.

CD250-01 2

Diesel Product Line 250 kWe / 210 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

120 x 54 x 71 in

4500

LEVEL 1

120 x 54 x 88 in

5400

LEVEL 2

120 x 54 x 106 in

5750

LEVEL 3

160 x 54 x 98 in

6350

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

83 dBA

86 dBA

Level 1

79 dBA

81 dBA

Level 2

78 dBA

80 dBA

Level 3

68 dBA

72 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

CD250-01 3

Diesel Product Line 250 kWe / 210 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (560 Gallon)

48 Hour (1120 Gallon)

72 Hour (1680 Gallon)

A

B

C

A

B

C

A

B

C

OPU

120.00

54.00

32.00

195.00

54.00

36.00

275.00

54.00

36.00

Level 1

120.00

54.00

32.00

195.00

54.00

36.00

275.00

54.00

36.00

Level 2

120.00

54.00

32.00

195.00

54.00

36.00

275.00

54.00

36.00

Level 3

160.00

54.00

22.00

195.00

54.00

36.00

275.00

54.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

CD250-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD275-02 275 kWe / 250 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4027

432CSL6210

432CSL6210

432CSL6210

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

275

275

275

275

275

AMPS

1146

955

828

414

331

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

250

250

250

250

250

AMPS

1042

868

752

376

301

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„12V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 12V 6 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD275-02 1

Diesel Product Line 275 kWe / 250 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6090HF484

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

549 (9.0) 4.66 (11.84) x 5.35 (13.6)

Max HP Stby (kWm):

16.0:1 1800 422 (315)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

1,180 (638)

1,180 (638)

Gas Volume at Stack Temp: CFM (m³/min)

2,085 (59.0)

2,067 (58.5)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

30.0 (7.5)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

74.0 (280)

74.0 (280)

Heat Rejection to Coolant: BTUM (kW)

5,943 (104)

5,371 (94.0)

Heat Rejection to CAC: BTUM (kW)

5,029 (88.0)

4,943 (86.5)

Heat Radiated to Ambient: BTUM (kW)

2,312 (40.5)

2,312 (40.5)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

901 (25.5)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

15,333 (434)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

901 (25.5) 15,333 (434)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

19.6 (74.3)

18.4 (69.9)

At 75% of Power Rating: gal/hr (lit/hr)

17.0 (64.2)

15.9 (60.2)

At 50% of Power Rating: gal/hr (lit/hr)

12.0 (45.4)

11.3 (42.7)

Total Oil System: gal (lit)

8.2 (31.0)

8.2 (31.0)

Engine Jacket Water Capacity: gal (lit)

4.25 (16.0)

4.25 (16.0)

System Coolant Capacity: gal (lit)

13.2 (50.0)

13.2 (50.0)

Fluids Capacity

Deration Factors Rated Power is available up to 5500 ft (1677 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD275-02 2

Diesel Product Line 275 kWe / 250 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

120 x 54 x 77 in

4275

Level 1

120 x 54 x 90 in

5075

Level 2

120 x 54 x 107 in

5375

Level 3

160 x 54 x 98 in

5800

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

80 dBA

84 dBA

Level 1

78 dBA

82 dBA

Level 2

77 dBA

80 dBA

Level 3

68 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD275-02 3

Diesel Product Line 275 kWe / 250 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (475 Gallon)

48 Hour (950 Gallon)

72 Hour (1425 Gallon)

A

B

C

A

B

C

A

B

C

OPU

120.00

54.00

28.00

165.00

54.00

36.00

230.00

54.00

36.00

Level 1

120.00

54.00

28.00

165.00

54.00

36.00

230.00

54.00

36.00

Level 2

120.00

54.00

28.00

165.00

54.00

36.00

230.00

54.00

36.00

Level 3

160.00

54.00

20.00

165.00

54.00

36.00

230.00

54.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD275-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD300-02 300 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4029

433CSL6216

433CSL6216

432CSL6212

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

300

300

300

300

300

AMPS

1250

1042

903

452

361

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Prime Power Rating Not Avaialbe On This Model.

Standard Equipment Additional

Generator

Engine „„Radiator

„„Brushless

Single Bearing

„„UL

„„Blower

Fan & Fan Drive

Cooled Unit Mounted (50˚C)

„„Automatic

Voltage Regulator

„„cUL

2200 Listed

„„Starter

& Alternator

Listed

„„±

1.0% Voltage Regulation

„„Microprocessor

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Base

- Formed Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 12V 6 Amp

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„5%

„„SAE

Flywheel Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Based Digital Control

Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

Colors - White / Tan / Gray

JD300-02 1

Diesel Product Line 300 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6090HFG86

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

549 (9.0) 4.66 (11.8) x 5.35 (13.6) 16.0:1 1800

Max HP Stby (kWm):

463 (345)

Exhaust System

Standby

Gas Temp. (Stack): °F (°C)

927 (497)

Gas Volume at Stack Temp: CFM (m³/min)

2,246 (63.6)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

30.0 (7.5)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

78.0 (295)

Heat Rejection to Coolant: BTUM (kW)

6,489 (114)

Heat Rejection to CAC: BTUM (kW)

5,641 (99.1)

Heat Radiated to Ambient: BTUM (kW)

3,244 (56.8)

Air Requirements Aspirating: CFM (m³/min)

936 (26.5)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

19,014 (538)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

22.1 (83.7)

At 75% of Power Rating: gal/hr (lit/hr)

17.8 (67.3)

At 50% of Power Rating: gal/hr (lit/hr)

13.1 (49.5)

Fluids Capacity Total Oil System: gal (lit)

8.2 (31.0)

Engine Jacket Water Capacity: gal (lit)

4.23 (16.0)

System Coolant Capacity: gal (lit)

13.2 (50.0)

Deration Factors Rated Power is available up to 2500 ft (762 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

JD300-02 2

Diesel Product Line 300 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

125 x 66 x 81 in

5250

Level 1

125 x 66 x 105 in

6000

Level 2

125 x 66 x 115 in

6275

Level 3

180 x 66 x 104 in

6675

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

80 dBA

86 dBA

Level 1

79 dBA

83 dBA

Level 2

78 dBA

81 dBA

Level 3

68 dBA

72 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD300-02 3

Diesel Product Line 300 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (640 Gallon)

48 Hour (1280 Gallon)

72 Hour (1920 Gallon)

A

B

C

A

B

C

A

B

C

OPU

125.00

66.00

28.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 1

125.00

66.00

28.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 2

125.00

66.00

28.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 3

180.00

66.00

18.00

180.00

66.00

36.00

255.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD300-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

CD300-02 300 kWe / 270 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4029

433CSL6216

433CSL6216

432CSL6212

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

300

300

300

300

300

AMPS

1250

1042

903

452

361

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available for Mobile Applications]

kWe

270

270

270

270

270

AMPS

1125

938

813

406

325

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

„„Brushless

Single Bearing

„„UL

„„Blower

Fan & Fan Drive

Cooled Unit Mounted (50˚C)

„„Automatic

Voltage Regulator

„„cUL

2200 Listed

„„Starter

& Alternator

Listed

„„±

1.0% Voltage Regulation

„„Microprocessor

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Base

- Formed Steel

„„Oil

Drain Extension w/ Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„105˚C

Prime Temperature Rise

„„Critical

of Rated Load - One Step

„„Battery

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Based Digital Control

Grade Silencer Mounted Charger 24V 5 Amp Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

CD300-02 1

Diesel Product Line 300 kWe / 270 kWe

Application Data Engine Manufacturer: Model:

Cummins QSL9-G7 NR3

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

543 (8.9) 4.49 (11.4) x 5.69 (14.5)

Max HP Stby (kWm):

16.1:1 1800 464 (346)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

977 (525)

919 (493)

Gas Volume at Stack Temp: CFM (m³/min)

2,341 (66.3)

2,200 (62.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

40.8 (10.2)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

72.0 (273)

72.0 (273)

Heat Rejection to Coolant: BTUM (kW)

8,262 (145)

7,469 (131)

Heat Rejection to CAC: BTUM (kW)

5,036 (88.1)

4,620 (80.9)

Heat Radiated to Ambient: BTUM (kW)

2,135 (37.4)

1,921 (33.6)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

898 (25.4)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

20,637 (584)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

867 (24.5) 20,637 (584)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

23.5 (89.0)

21.2 (80.3)

At 75% of Power Rating: gal/hr (lit/hr)

18.5 (70.0)

17.4 (65.9)

At 50% of Power Rating: gal/hr (lit/hr)

14.2 (53.7)

12.6 (47.7)

Total Oil System: gal (lit)

9.0 (34.1)

9.0 (34.1)

Engine Jacket Water Capacity: gal (lit)

2.91 (11.0)

2.91 (11.0)

System Coolant Capacity: gal (lit)

10.7 (40.5)

10.7 (40.5)

Fluids Capacity

Deration Factors Rated power available up to 1750 ft (533 m) at ambient temperatures to 104oF standby and prime. Consult factory for site conditions above these parameters.

CD300-02 2

Diesel Product Line 300 kWe / 270 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

120 x 54 x 72 in

4675

LEVEL 1

120 x 54 x 88 in

5450

LEVEL 2

120 x 54 x 106 in

5750

LEVEL 3

160 x 54 x 98 in

6375

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

84 dBA

87 dBA

Level 1

80 dBA

83 dBA

Level 2

79 dBA

82 dBA

Level 3

72 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

CD300-02 3

Diesel Product Line 300 kWe / 270 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (560 Gallon)

48 Hour (1120 Gallon)

72 Hour (1680 Gallon)

A

B

C

A

B

C

A

B

C

OPU

120.00

54.00

32.00

195.00

54.00

36.00

275.00

54.00

36.00

Level 1

120.00

54.00

32.00

195.00

54.00

36.00

275.00

54.00

36.00

Level 2

120.00

54.00

32.00

195.00

54.00

36.00

275.00

54.00

36.00

Level 3

160.00

54.00

22.00

195.00

54.00

36.00

275.00

54.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

CD300-02

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD350-01 350 kWe / 320 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

433CSL6216

433CSL6216

433CSL6216

433PSL6248

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

350

350

350

350

AMPS

1216

1054

527

421

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

320

320

320

320

AMPS

1112

963

482

385

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Structural Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 24V 5 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD350-01 1

Diesel Product Line 350 kWe / 320 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6135HF485

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

824 (13.5) 5.19 (13.2) x 6.49 (16.5)

Max HP Stby (kWm):

16.0:1 1800 538 (401)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

835 (446)

783 (417)

Gas Volume at Stack Temp: CFM (m³/min)

2,649 (75.0)

2,295 (64.9)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.0 (10.0)

40.0 (10.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

124 (470)

124 (470)

Heat Rejection to Coolant: BTUM (kW)

11,042 (193)

10,359 (181)

Heat Rejection to CAC: BTUM (kW)

6,033 (106)

5,237 (91.6)

Heat Radiated to Ambient: BTUM (kW)

3,984 (69.7)

3,643 (63.8)

Aspirating: CFM (m³/min)

1,165 (33.0)

1,059 (30.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

22,586 (639)

22,586 (639)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

26.4 (99.9)

23.2 (87.9)

At 75% of Power Rating: gal/hr (lit/hr)

19.3 (72.9)

17.4 (65.8)

At 50% of Power Rating: gal/hr (lit/hr)

13.7 (51.7)

12.5 (47.3)

Total Oil System: gal (lit)

15.9 (60.0)

15.9 (60.0)

Engine Jacket Water Capacity: gal (lit)

4.76 (18.0)

4.76 (18.0)

System Coolant Capacity: gal (lit)

23.0 (87.1)

23.0 (87.1)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD350-01 2

Diesel Product Line 350 kWe / 320 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 81 in

8025

Level 1

140 x 66 x 105 in

9100

Level 2

140 x 66 x 123 in

9575

Level 3

195 x 66 x 112 in

10,025

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

82 dBA

86 dBA

Level 1

81 dBA

84 dBA

Level 2

80 dBA

83 dBA

Level 3

71 dBA

73 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD350-01 3

Diesel Product Line 350 kWe / 320 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (640 Gallon)

48 Hour (1280 Gallon)

72 Hour (1920 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

24.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 1

140.00

66.00

24.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 2

140.00

66.00

24.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 3

195.00

66.00

16.00

195.00

66.00

32.00

255.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD350-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

VD350-01 350 kWe / 330 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

573RSL4033

433CSL6216

433CSL6216

433CSL6216

433PSL6248

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

350

350

350

350

350

AMPS

1458

1216

1054

527

421

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

330

330

330

330

330

AMPS

1375

1146

993

497

397

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

VD350-01 1

Diesel Product Line 350 kWe / 330 kWe

Application Data Engine Manufacturer:

Volvo

Displacement - Cu. In. (lit):

Model: TAD1352GE

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

780 (12.8) 5.2 (13.1) x 6.2 (15.8)

Max HP Stby (kWm):

18.1:1 1800 537 (395)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

995 (535)

878 (470)

Gas Volume at Stack Temp: CFM (m³/min)

2,391 (67.7)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.0 (10.0)

32.0 (8.0)

Ambient Capacity of Radiator: °F (°C)

122 (50)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (.12)

Water Pump Flow Rate: Gpm (lit/min)

87.0 (329)

87.0 (329)

Heat Rejection to Coolant: BTUM (kW)

10,066 (177)

9,327 (164)

Heat Rejection to CAC: BTUM (kW)

4,948 (87.0)

4,720 (83.0)

Heat Radiated to Ambient: BTUM (kW)

2,988 (52.3)

2,818 (49.3)

2,214 (62.7)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

918 (26.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

16,325 (462)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

918 (26.0) 16,325 (462)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

25.5 (96.5)

23.1 (87.4)

At 75% of Power Rating: gal/hr (lit/hr)

19.3 (73.1)

17.7 (67.0)

At 50% of Power Rating: gal/hr (lit/hr)

13.2 (50.0)

12.3 (46.6)

Total Oil System: gal (lit)

9.0 (36.0)

9.0 (36.0)

Engine Jacket Water Capacity: gal (lit)

5.28 (20.0)

5.28 (20.0)

System Coolant Capacity: gal (lit)

11.7 (44.0)

11.7 (44.0)

Fluids Capacity

Deration Factors Rated Power is available up to 4920 ft (1500 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

VD350-01 2

Diesel Product Line 350 kWe / 330 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 82 in

8550

Level 1

140 x 66 x 105 in

9375

Level 2

140 x 66 x 123 in

10,025

Level 3

195 x 66 x 112 in

10,675

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

85 dBA

87 dBA

Level 1

82 dBA

86 dBA

Level 2

80 dBA

84 dBA

Level 3

72 dBA

75 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

VD350-01 3

Diesel Product Line 350 kWe / 330 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (640 Gallon)

48 Hour (1280 Gallon)

72 Hour (1920 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

24.00

170.00

66.00

36.00

260.00

66.00

36.00

Level 1

140.00

66.00

24.00

170.00

66.00

36.00

260.00

66.00

36.00

Level 2

140.00

66.00

24.00

170.00

66.00

36.00

260.00

66.00

36.00

Level 3

195.00

66.00

18.00

195.00

66.00

32.00

260.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

VD350-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

VD400-01 400 kWe / 360 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

573RSL4035

433CSL6220

433CSL6220

433CSL6220

433PSL6248

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

400

400

400

400

400

AMPS

1667

1390

1204

602

482

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

360

360

360

360

360

AMPS

1500

1251

1084

542

434

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

VD400-01 1

Diesel Product Line 400 kWe / 360 kWe

Application Data Engine Manufacturer:

Volvo

Displacement - Cu. In. (lit):

Model: TAD1353GE

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

780 (12.8) 5.2 (13.1) x 6.2 (15.8)

Max HP Stby (kWm):

18.1:1 1800 611 (449)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

923 (495)

905 (485)

Gas Volume at Stack Temp: CFM (m³/min)

2,790 (79.0)

2,613 (74.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.0 (10.0)

40.0 (10.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

87.0 (329)

87.0 (329)

Heat Rejection to Coolant: BTUM (kW)

10,123 (177)

9383 (164)

Heat Rejection to CAC: BTUM (kW)

5,346 (94.0)

5,289 (93.0)

Heat Radiated to Ambient: BTUM (kW)

3,415 (59.8)

3,202 (56.0)

Aspirating: CFM (m³/min)

1,102 (31.2)

1,038 (29.4)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

24,175 (684)

24,175 (684)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

27.9 (105.6)

25.6 (96.9)

At 75% of Power Rating: gal/hr (lit/hr)

21.9 (82.9)

20.1 (76.1)

At 50% of Power Rating: gal/hr (lit/hr)

15.0 (56.8)

14.0 (53.0)

Total Oil System: gal (lit)

9.5 (36.0)

9.5 (36.0)

Engine Jacket Water Capacity: gal (lit)

5.28 (20.0)

5.28 (20.0)

System Coolant Capacity: gal (lit)

11.6 (44.0)

11.6 (44.0)

Fluids Capacity

Deration Factors Rated Power is available up to 4920 ft (1500 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

VD400-01 2

Diesel Product Line 400 kWe / 360 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications - RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 11 Contact Outputs

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 82 in

8,550

Level 1

140 x 66 x 105 in

9375

Level 2

140 x 66 x 123 in

10,025

Level 3

195 x 66 x 112 in

10,675

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

85 dBA

88 dBA

Level 1

83 dBA

87 dBA

Level 2

81 dBA

85 dBA

Level 3

71 dBA

73 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

VD400-01 3

Diesel Product Line 400 kWe / 360 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (875 Gallon)

48 Hour (1750 Gallon)

72 Hour (2625 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

34.00

235.00

66.00

36.00

330.00

66.00

36.00

Level 1

140.00

66.00

34.00

235.00

66.00

36.00

330.00

66.00

36.00

Level 2

140.00

66.00

34.00

235.00

66.00

36.00

330.00

66.00

36.00

Level 3

195.00

66.00

22.00

191.00

66.00

32.00

330.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

VD400-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD415-01 415 kWe / 375 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

572RSL4025

572RSL4025

433CSL6220

572RSS4270

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

415

415

415

415

AMPS

1442

1249

625

500

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

375

375

375

375

AMPS

1303

1129

564

452

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Listed

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Microprocessor

Listed

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Base

- Structural Steel

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„Governor

„„105˚C

Prime Temperature Rise

„„Critical

Grade Silencer Mounted

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„Battery

Charger 24V 5 Amp

„„SAE

Flywheel Housing

„„5%

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD415-01 1

Diesel Product Line 415 kWe / 375 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6135HF485

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

824 (13.5) 5.2 (13.2) x 6.5 (16.5)

Max HP Stby (kWm):

16.0:1 1800 617 (460)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

880 (471)

801 (427)

Gas Volume at Stack Temp: CFM (m³/min)

2,860 (80.9)

2,578 (73.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.0 (10.0)

40.0 (10.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

124 (469)

124 (469)

Heat Rejection to Coolant: BTUM (kW)

13,148 (230)

11,953 (209)

Heat Rejection to CAC: BTUM (kW)

6,944 (122)

6,660 (117)

Heat Radiated to Ambient: BTUM (kW)

3,425 (59.9)

3,095 (54.2)

Aspirating: CFM (m³/min)

1,201 (34.0)

1,130 (32.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

23,750 (672)

23,750 (672)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

30.5 (115.6)

26.6 (100.9)

At 75% of Power Rating: gal/hr (lit/hr)

22.4 (84.8)

19.7 (74.7)

At 50% of Power Rating: gal/hr (lit/hr)

15.2 (57.6)

13.7 (51.8)

Total Oil System: gal (lit)

15.9 (60.0)

15.9 (60.0)

Engine Jacket Water Capacity: gal (lit)

4.76 (18.0)

4.76 (18.0)

System Coolant Capacity: gal (lit)

23.0 (87.1)

23.0 (87.1)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122˚F (50˚C) standby and prime. Consult factory for site conditions above these parameters.

JD415-01 2

Diesel Product Line 415 kWe / 375 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 85 in

8050

Level 1

140 x 66 x 105 in

9125

Level 2

140 x 66 x 123 in

9600

Level 3

195 x 66 x 112 in

10,050

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

85 dBA

89 dBA

Level 1

82 dBA

86 dBA

Level 2

81 dBA

84 dBA

Level 3

71 dBA

73 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD415-01 3

Diesel Product Line 415 kWe / 375 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (640 Gallon)

48 Hour (1280 Gallon)

72 Hour (1920 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

24.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 1

140.00

66.00

24.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 2

140.00

66.00

24.00

178.00

66.00

36.00

255.00

66.00

36.00

Level 3

195.00

66.00

16.00

195.00

66.00

32.00

255.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD415-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

VD450-01 450 kWe / 410 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

572RSL4027

572RSL4027

572RSL4025

572RSS4270

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

450

450

450

450

AMPS

1563

1355

677

542

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standby

Prime

[Only Available For Mobile Applications]

kWe

410

410

410

410

AMPS

1424

1234

617

494

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 3

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 5000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

VD450-01 1

Diesel Product Line 450 kWe / 410 kWe

Application Data Engine Manufacturer:

Volvo

Displacement - Cu. In. (lit):

Model: TAD1650GE

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration: Cylinder Arrangement:

4-Cycle Turbo Charged, CAC 6 Cylinder Inline

984 (16.1) 5.7 (14.4) x 6.5 (16.5)

Rated RPM: Max HP Stby (kWm):

16.5:1 1800 677 (498)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

946 (508)

874 (468)

Gas Volume at Stack Temp: CFM (m³/min)

3,214 (91.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.2 (10.0)

32.1 (8.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

122 (461)

122 (461)

Heat Rejection to Coolant: BTUM (kW)

12,511 (219)

11,715 (205)

Heat Rejection to CAC: BTUM (kW)

7,109 (125)

6,483 (114)

Heat Radiated to Ambient: BTUM (kW)

4803 (84.0)

4,376 (76.6)

Aspirating: CFM (m³/min)

1,271 (36.0)

1,236 (35.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

22,473 (636)

22,473 (636)

2,966 (84.0)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

32.1 (121.5)

29.0 (109.8)

At 75% of Power Rating: gal/hr (lit/hr)

24.1 (91.2)

21.9 (82.9)

At 50% of Power Rating: gal/hr (lit/hr)

16.7 (63.2)

15.4 (58.3)

Total Oil System: gal (lit)

12.7 (48.0)

11.1 (42.0)

Engine Jacket Water Capacity: gal (lit)

8.7 (33.0)

8.7 (33.0)

System Coolant Capacity: gal (lit)

15.9 (60.0)

15.9 (60.0)

Fluids Capacity

Deration Factors Rated Power is available up to 4920 ft (1500 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

VD450-01 2

Diesel Product Line 450 kWe / 410 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

150 x 68 x 92 in

9650

Level 1

150 x 68 x 114 in

10,475

Level 2

150 x 68 x 125 in

11,125

Level 3

205 x 68 x 114 in

11,775

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

87 dBA

92 dBA

Level 1

83 dBA

88 dBA

Level 2

81 dBA

86 dBA

Level 3

73 dBA

76 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

VD450-01 3

Diesel Product Line 450 kWe / 410 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (875 Gallon)

48 Hour (1750 Gallon)

72 Hour (2625 Gallon)

A

B

C

A

B

C

A

B

C

OPU

150.00

68.00

30.00

230.00

68.00

36.00

325.00

68.00

36.00

Level 1

150.00

68.00

30.00

230.00

68.00

36.00

325.00

68.00

36.00

Level 2

150.00

68.00

30.00

230.00

68.00

36.00

325.00

68.00

36.00

Level 3

205.00

68.00

20.00

230.00

68.00

36.00

325.00

68.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

VD450-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

CD500-01 500 kWe / 460 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

572RSL4029

572RSL4029

572RSL4027

572RSS4270

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

500

500

500

500

AMPS

1737

1505

753

602

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

460

460

460

460

AMPS

1598

1385

692

554

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

„„Brushless

Single Bearing

„„UL

„„Blower

Fan & Fan Drive

Cooled Unit Mounted (40˚C)

„„Automatic

Voltage Regulator

„„cUL

2200 Listed

„„Starter

& Alternator

Listed

„„±

1.0% Voltage Regulation

„„Microprocessor

„„Oil

Pump & Filter

„„4

Pole, Rotating Field

„„Base

- Structural Steel

„„Oil

Drain Extension w/ Valve

„„130˚C

Standby Temperature Rise

„„Main

Line Circuit Breaker Mounted & Wired

„„105˚C

Prime Temperature Rise

„„Critical

of Rated Load - One Step

„„Battery

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Based Digital Control

Grade Silencer Mounted Charger 24V 5 Amp Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

CD500-01 1

Diesel Product Line 500 kWe / 460 kWe

Application Data Engine Manufacturer: Model:

Cummins QSX15-G9 NR2

Type: Aspiration: Cylinder Arrangement:

4-Cycle Turbo Charged, CAC 6 Cylinder Inline

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

912 (15.0) 5.39 (13.7) x 6.65 (16.9)

Compression Ratio: Rated RPM: Max HP Stby (kWm):

17.0:1 1800 755 (563)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

909 (488)

875 (468)

Gas Volume at Stack Temp: CFM (m³/min)

3,845 (109)

3,200 (90.6)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

40.8 (10.2)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

105 (397)

105 (397)

Heat Rejection to Coolant: BTUM (kW)

9,230 (162)

7,830 (137)

Heat Rejection to CAC: BTUM (kW)

9,070 (159)

7,300 (128)

Heat Radiated to Ambient: BTUM (kW)

4,553 (79.7)

4,189 (73.3)

Aspirating: CFM (m³/min)

1,510 (42.7)

1,380 (39.1)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

25,000 (708)

25,000 (708)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

35.9 (136)

31.1 (118)

At 75% of Power Rating: gal/hr (lit/hr)

26.2 (99.2)

23.9 (90.5)

At 50% of Power Rating: gal/hr (lit/hr)

18.2 (68.9)

17.2 (65.3)

Total Oil System: gal (lit)

24.0 (90.8)

24.0 (90.8)

Engine Jacket Water Capacity: gal (lit)

6.3 (24.0)

6.3 (24.0)

System Coolant Capacity: gal (lit)

15.3 (57.9)

15.3 (57.9)

Fluids Capacity

Deration Factors Rated power available up to 500 ft (152 m) at ambient temperatures to 104oF standby and prime. Consult factory for site conditions above these parameters.

CD500-01 2

Diesel Product Line 500 kWe / 460 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

150 x 68 x 98 in

8600

LEVEL 1

150 x 68 x 115 in

9500

LEVEL 2

150 x 68 x 126 in

10,100

LEVEL 3

205 x 68 x 114 in

10,700

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

88 dBA

92 dBA

Level 1

84 dBA

88 dBA

Level 2

83 dBA

87 dBA

Level 3

72 dBA

75 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

CD500-01 3

Diesel Product Line 500 kWe / 460 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (875 Gallon)

48 Hour (1750 Gallon)

72 Hour (2625 Gallon)

A

B

C

A

B

C

A

B

C

OPU

150.00

68.00

30.00

230.00

68.00

36.00

336.00

68.00

36.00

Level 1

150.00

68.00

30.00

230.00

68.00

36.00

336.00

68.00

36.00

Level 2

150.00

68.00

30.00

230.00

68.00

36.00

336.00

68.00

36.00

Level 3

205.00

68.00

22.00

230.00

68.00

36.00

336.00

68.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

CD500-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

VD500-01 500 kWe / 460 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

572RSL4029

572RSL4029

572RSL4027

572RSL4270

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

500

500

500

500

AMPS

1737

1505

753

602

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

460

460

460

460

AMPS

1598

1385

692

554

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 5000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

VD500-01 1

Diesel Product Line 500 kWe / 460 kWe

Application Data Engine Manufacturer:

Volvo

Displacement - Cu. In. (lit):

Model: TAD1641GE

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration: Cylinder Arrangement:

4-Cycle Turbo Charged, CAC 6 Cylinder Inline

984 (16.1) 5.7 (14.4) x 6.5 (16.5)

Rated RPM: Max HP Stby (kWm):

16.5:1 1800 768 (573)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

893 (478)

817 (436)

Gas Volume at Stack Temp: CFM (m³/min)

3,899 (110)

3,553 (101)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.2 (10.0)

40.2 (10.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

122 (462)

122 (462)

Heat Rejection to Coolant: BTUM (kW)

13,137 (230)

12,056 (211)

Heat Rejection to CAC: BTUM (kW)

7,109 (125)

6,483 (114)

Heat Radiated to Ambient: BTUM (kW)

3,700 (64.8)

3,404 (59.6)

Aspirating: CFM (m³/min)

1,617 (45.8)

1,554 (44.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

21,120 (598)

21,120 (598)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

36.8 (139.3)

32.2 (121.9)

At 75% of Power Rating: gal/hr (lit/hr)

26.8 (101.4)

23.7 (89.6)

At 50% of Power Rating: gal/hr (lit/hr)

18.0 (68.1)

16.0 (60.6)

Total Oil System: gal (lit)

12.7 (48.1)

12.7 (48.1)

Engine Jacket Water Capacity: gal (lit)

8.7 (33.0)

8.7 (33.0)

System Coolant Capacity: gal (lit)

16.0 (60.6)

16.0 (60.6)

Fluids Capacity

Deration Factors Rated Power is available up to 4920 ft (1500 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

VD500-01 2

Diesel Product Line 500 kWe / 460 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

150 x 68 x 98 in

9650

Level 1

150 x 68 x 114 in

10,600

Level 2

150 x 68 x 125 in

11,250

Level 3

205 x 68 x 114 in

11,900

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

88 dBA

93 dBA

Level 1

83 dBA

88 dBA

Level 2

82 dBA

86 dBA

Level 3

72 dBA

76 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

VD500-01 3

Diesel Product Line 500 kWe / 460 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (1250 Gallon)

48 Hour (2500 Gallon)

72 Hour (3750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

175.00

68.00

30.00

230.00

68.00

36.00

325.00

68.00

36.00

Level 1

175.00

68.00

30.00

230.00

68.00

36.00

325.00

68.00

36.00

Level 2

175.00

68.00

30.00

230.00

68.00

36.00

325.00

68.00

36.00

Level 3

205.00

68.00

20.00

230.00

68.00

36.00

325.00

68.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

VD500-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

VD550-01 550 kWe / 510 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

572RSL4031

572RSL4031

572RSL4029

572RSS4272

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

550

550

550

550

AMPS

1911

1656

828

662

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

510

510

510

510

AMPS

1772

1535

768

614

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 5000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

VD550-01 1

Diesel Product Line 550 kWe / 510 kWe

Application Data Engine Manufacturer:

Volvo

Displacement - Cu. In. (lit):

Model: TAD1642GE

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration:

4-Cycle Turbo Charged, Air to Air CAC

Cylinder Arrangement:

6 Cylinder Inline

984 (16.12) 5.7 (14.4) x 6.5 (16.5)

Rated RPM: Max HP Stby (kWm):

16.5:1 1800 822 (613)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

954 (512)

874 (468)

Gas Volume at Stack Temp: CFM (m³/min)

4,153 (118)

3,846 (109)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.2 (10.0)

32.1 (8.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

122 (462)

122 (462)

Heat Rejection to Coolant: BTUM (kW)

14,104 (248)

12,397 (218)

Heat Rejection to CAC: BTUM (kW)

9,042 (158)

7,957 (139)

Heat Radiated to Ambient: BTUM (kW)

4,253 (74.4)

3,919 (68.6)

Aspirating: CFM (m³/min)

1,646 (46.6)

1,603 (45.4)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

21,120 (598)

21,120 (598)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

39.9 (151.0)

35.9 (136.0)

At 75% of Power Rating: gal/hr (lit/hr)

28.8 (109.0)

26.0 (98.0)

At 50% of Power Rating: gal/hr (lit/hr)

19.1 (72.0)

17.5 (66.0)

Total Oil System: gal (lit)

12.7 (48.0)

12.7 (48.0)

Engine Jacket Water Capacity: gal (lit)

8.7 (33.0)

8.7 (33.0)

System Coolant Capacity: gal (lit)

15.9 (60.0)

15.9 (60.0)

Fluids Capacity

Deration Factors Rated Power is available up to 4920 ft (1500 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

VD550-01 2

Diesel Product Line 550 kWe / 510 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

150 x 68 x 98 in

9575

Level 1

150 x 68 x 114 in

10,825

Level 2

150 x 68 x 125 in

11,475

Level 3

205 x 68 x 114 in

12,125

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

88 dBA

93 dBA

Level 1

83 dBA

88 dBA

Level 2

82 dBA

86 dBA

Level 3

72 dBA

76 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

VD550-01 3

Diesel Product Line 550 kWe / 510 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (1250 Gallon)

48 Hour (2500 Gallon)

72 Hour (3750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

175.00

68.00

36.00

315.00

68.00

36.00

460.00

68.00

36.00

Level 1

175.00

68.00

36.00

315.00

68.00

36.00

460.00

68.00

36.00

Level 2

175.00

68.00

36.00

315.00

68.00

36.00

460.00

68.00

36.00

Level 3

205.00

68.00

30.00

315.00

68.00

36.00

460.00

68.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

VD550-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

VD600-01 600 kWe / 550 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

573RSL4033

573RSL4033

572RSL4031

572RSS4272

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

600

600

600

600

AMPS

2084

1806

903

723

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

550

550

550

550

AMPS

1911

1656

828

662

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

Additional

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Pole, Rotating Field

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Critical

Grade Silencer Mounted

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

Charger 24V 5 Amp

„„105˚C

Prime Temperature Rise

„„Jacket

of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 5000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colorss - White / Tan / Gray

VD600-01 1

Diesel Product Line 600 kWe / 550 kWe

Application Data Engine Manufacturer:

Volvo

Displacement - Cu. In. (lit):

Model: TWD1643GE

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration:

4-Cycle Turbo Charged, H2O to Air CAC

Cylinder Arrangement:

6 Cylinder Inline

984 (16.12) 5.7 (14.4) x 6.5 (16.5)

Rated RPM: Max HP Stby (kWm):

16.5:1 1800 917 (674)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

862 (461)

792 (422)

Gas Volume at Stack Temp: CFM (m³/min)

4,594 (130)

4,202 (119)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.2 (10.0)

40.2 (10.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

95.4 (361)

95.4 (361)

Heat Rejection to Coolant: BTUM (kW)

15,355 (270)

13,990 (246)

Heat Rejection to CAC: BTUM (kW)

7,677 (135)

6,881 (121)

Heat Radiated to Ambient: BTUM (kW)

3,928 (68.7)

3,600 (63.0)

Aspirating: CFM (m³/min)

1,937 (54.8)

1,874 (53.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

31,802 (900)

31,802 (900)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

40.8 (154.4)

36.7 (138.9)

At 75% of Power Rating: gal/hr (lit/hr)

29.7 (112.4)

26.9 (101.8)

At 50% of Power Rating: gal/hr (lit/hr)

20.0 (75.7)

18.3 (69.3)

Total Oil System: gal (lit)

12.7 (48.0)

12.7 (48.0)

Engine Jacket Water Capacity: gal (lit)

8.7 (33.0)

8.7 (33.0)

System Coolant Capacity: gal (lit)

25.1 (95.0)

25.1 (95.0)

Fluids Capacity

Deration Factors Rated Power is available up to 4920 ft (1500 m) at ambient temperatures to 122˚F (50˚C). Consult factory for site conditions above these parameters.

VD600-01 2

Diesel Product Line 600 kWe / 550 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

150 x 68 x 96 in

10,100

Level 1

150 x 68 x 114 in

10,850

Level 2

150 x 68 x 125 in

11,450

Level 3

205 x 68 x 114 in

12,050

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

87 dBA

91 dBA

Level 1

85 dBA

87 dBA

Level 2

83 dBA

85 dBA

Level 3

75 dBA

77 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

VD600-01 3

Diesel Product Line 600 kWe / 550 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (1250 Gallon)

48 Hour (2500 Gallon)

72 Hour (3750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

175.00

68.00

36.00

315.00

68.00

36.00

460.00

68.00

36.00

Level 1

175.00

68.00

36.00

315.00

68.00

36.00

460.00

68.00

36.00

Level 2

175.00

68.00

36.00

315.00

68.00

36.00

460.00

68.00

36.00

Level 3

205.00

68.00

30.00

315.00

68.00

36.00

460.00

68.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

VD600-01

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

MD800-01 800 kWe / 735 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

574RSL4038

574RSL4038

574RSL4037

574RSS4278

Connection

4 LEAD WYE

4 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

800

800

800

800

AMPS

2779

2408

1204

963

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

735

735

735

735

AMPS

2553

2213

1106

885

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Critical

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Exhaust

„„Governor

„„105˚C

Prime Temperature Rise

„„Battery

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„SAE

Flywheel Housing

„„5%

„„Jacket

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Grade Silencer Loose Flex Connector

Charger 24V 5 Amp

Water Heater -20˚F 2 Qty: 5000W 240V w/Isolation Valves

„„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

MD800-01 1

Diesel Product Line 800 kWe / 735 kWe

Application Data Engine Manufacturer:

Mitsubishi

Displacement - Cu. In. (lit):

Model: S12AZ-Y2PTAW-2

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration:

4-Cycle Turbo Charged, H2O/Air Intercooled

Cylinder Arrangement:

12 Cylinder Vee

2,071 (33.9) 5.91 (15.0) x 6.3 (16.0)

Rated RPM: Max HP Stby (kWm):

15.3:1 1800 1,207 (900)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

883 (473)

860 (460)

Gas Volume at Stack Temp: CFM (m³/min)

8,192 (232)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

23.6 (5.9)

23.6 (5.9)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

291 (1,102)

291 (1,102)

Heat Rejection to Coolant: BTUM (kW)

20,418 (357)

17,531 (307)

Heat Rejection to Intercooler: BTUM (kW)

16,043 (281)

13,774 (241)

Heat Radiated to Ambient: BTUM (kW)

7,969 (139)

7,321 (128)

Aspirating: CFM (m³/min)

3,107 (87.9)

2,648 (74.9)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

44,950 (1,272)

7,062 (200)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

44,950 (1,272)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

67.4 (255)

58.7 (222)

At 75% of Power Rating: gal/hr (lit/hr)

46.1 (175)

42.0 (159)

At 50% of Power Rating: gal/hr (lit/hr)

31.3 (119)

28.6 (108)

Total Oil System: gal (lit)

31.7 (120)

31.7 (120)

Engine Jacket Water Capacity w/Intercooler: gal (lit)

26.4 (100)

26.4 (100)

System Coolant Capacity: gal (lit)

80.0 (303)

80.0 (303)

Fluids Capacity

Deration Factors Altitude: Derate 0.5% per 328 ft (100 m) above 3280 ft (1000 m) standby and prime. | Temperature: Derate 1.0% per 18oF (10oC) above 104oF (40oC) standby and prime. Consult factory for site conditions above these parameters.

MD800-01 2

Diesel Product Line 800 kWe / 735 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

180 x 75 x 95 in

16,750

Level 1

200 x 90 x 108 in

18,850

Level 2

N/A

N/A

Level 3

344 x 90 x 108 in

21,000

Height measured from bottom of base to top of enclosure.

No Load

Full Load

OPU

87 dBA

90 dBA

Level 1

86 dBA

88 dBA

Level 2

N/A

N/A

Level 3

74 dBA

78 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

MD800-01 3

Diesel Product Line 800 kWe / 735 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base.

Double Wall UL Listed 142 Fuel Tanks 12 Hour (900 Gallon)

24 Hour (1800 Gallon)

36 Hour (3600 Gallon)

A

B

C

A

B

C

A

B

C

OPU

CF

CF

CF

CF

CF

CF

CF

CF

CF

Level 1

200.00

90.00

20.00

200.00

90.00

36.00

360.00

90.00

36.00

Level 2

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Level 3

344.00

90.00

10.00

344.00

90.00

20.00

360.00

90.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

MD800-01 4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

MD1000-01 1000 kWe / 920 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

741RSL4045

741RSL4045

575RSL4044

741RSS4282

Connection

12 LEAD WYE

12 LEAD DELTA

4 LEAD WYE

4 LEAD WYE

kWe

1000

1000

1000

1000

AMPS

3474

3011

1505

1204

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

920

920

920

920

AMPS

3196

2770

1385

1108

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Critical

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Exhaust

„„Governor

„„105˚C

Prime Temperature Rise

„„Battery

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„SAE

Flywheel Housing

„„5%

„„Jacket

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Grade Silencer Loose Flex Connector

Charger 24V 5 Amp

Water Heater -20˚F 2 Qty: 5000W 240V w/Isolation Valves

„„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

MD1000-01 1

Diesel Product Line 1000 kWe / 920 kWe

Application Data Engine Manufacturer:

Mitsubishi

Displacement - Cu. In. (lit):

Model: S12H-Y2PTAW-1

Bore - in. (cm) x Stroke - in. (cm):

Type:

Compression Ratio:

Aspiration:

4-Cycle Turbo Charged, H2O/Air Intercooled

Cylinder Arrangement:

12 Cylinder Vee

2,265 (37.1) 5.91 (15.0) x 6.89 (17.5)

Rated RPM: Max HP Stby (kWm):

14.5:1 1800 1,528 (1,140)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

910 (488)

870 (465)

Gas Volume at Stack Temp: CFM (m³/min)

9,534 (270)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

23.6 (5.9)

23.6 (5.9)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

383 (1,450)

383 (1,450)

Heat Rejection to Coolant: BTUM (kW)

23,715 (415)

21,678 (379)

Heat Rejection to Intercooler: BTUM (kW)

18,633 (326)

17,033 (298)

Heat Radiated to Ambient: BTUM (kW)

7,115 (125)

6,546 (115)

Aspirating: CFM (m³/min)

3,602 (102)

3,284 (92.9)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

47,973 (1,358)

8,722 (247)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

47,973 (1,358)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

75.0 (284)

70.2 (266)

At 75% of Power Rating: gal/hr (lit/hr)

59.7 (226)

54.6 (207)

At 50% of Power Rating: gal/hr (lit/hr)

39.8 (151)

36.0 (136)

Total Oil System: gal (lit)

52.8 (200)

52.8 (200)

Engine Jacket Water Capacity w/Intercooler: gal (lit)

26.4 (100)

26.4 (100)

System Coolant Capacity: gal (lit)

84.0 (318)

84.0 (318)

Fluids Capacity

Deration Factors Altitude: Derate 0.5% per 328 ft (100 m) above 3280 ft (1000 m) standby and prime. | Temperature: Derate 1.0% per 18oF (10oC) above 104oF (40oC) standby and prime. Consult factory for site conditions above these parameters.

MD1000-01 2

Diesel Product Line 1000 kWe / 920 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

180 x 82 x 103 in

20,550

Level 1

200 x 90 x 108 in

22,650

Level 2

N/A

N/A

Level 3

344 x 90 x 108 in

24,800

Height measured from bottom of base to top of enclosure.

No Load

Full Load

OPU

87 dBA

90 dBA

Level 1

86 dBA

88 dBA

Level 2

N/A

N/A

Level 3

75 dBA

79 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

MD1000-01 3

Diesel Product Line 1000 kWe / 920 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base.

Double Wall UL Listed 142 Fuel Tanks 12 Hour (900 Gallon)

24 Hour (1250 Gallon)

48 Hour (3600)

A

B

C

A

B

C

A

B

C

OPU

CF

CF

CF

CF

CF

CF

CF

CF

CF

Level 1

200.00

90.00

20.00

200.00

90.00

36.00

360.00

90.00

36.00

Level 2

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Level 3

344.00

90.00

10.00

344.00

90.00

20.00

360.00

90.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

MD1000-01 4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

MD1250-01 1250 kWe / 1150 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

CF

CF

742RSL4048

743RSS4288

Connection

4 LEAD WYE

4 LEAD DELTA

4 LEAD WYE

4 LEAD WYE

kWe

1250

1250

1250

1250

AMPS

4342

3763

1881

1505

Temp Rise

CF

CF

130˚C / 27˚C

130˚C / 27˚C

kWe

1150

1150

1150

1150

AMPS

3995

3462

1731

1385

Temp Rise

CF

CF

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Critical

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Exhaust

„„Governor

„„105˚C

Prime Temperature Rise

„„Battery

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„SAE

Flywheel Housing

„„5%

„„Jacket

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Grade Silencer Loose Flex Connector

Charger 24V 5 Amp

Water Heater -20˚F 2 Qty: 9000W 240V w/Isolation Valves

„„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

MD1250-01 1

Diesel Product Line 1250 kWe / 1150 kWe

Application Data Engine Manufacturer:

Mitsubishi

Displacement - Cu. In. (lit):

Model: S12R-Y2PTAW-1

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Turbo Charged, H2O/Air Intercooled

Cylinder Arrangement:

12 Cylinder Vee

2,992 (49.0) 6.69 (17.0) x 7.09 (18.0)

Max HP Stby (kWm):

14.5:1 1800 1,881 (1,403)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

927 (497)

890 (477)

Gas Volume at Stack Temp: CFM (m³/min)

12,570 (356)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

23.6 (5.9)

23.6 (5.9)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

489 (1,851)

489 (1,851)

Heat Rejection to Coolant: BTUM (kW)

29,045 (508)

26,111 (457)

Heat Rejection to Intercooler: BTUM (kW)

29,045 (508)

26,111 (457)

Heat Radiated to Ambient: BTUM (kW)

8,182 (143)

7,528 (132)

Aspirating: CFM (m³/min)

4,767 (135)

4,273 (121)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

69,386 (1,964)

11,299 (320)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

69,386 (1,964)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

103 (392)

91.0 (344)

At 75% of Power Rating: gal/hr (lit/hr)

75.1 (284)

68.4 (259)

At 50% of Power Rating: gal/hr (lit/hr)

51.0 (193)

46.4 (176)

Total Oil System: gal (lit)

39.6 (150)

39.6 (150)

Engine Jacket Water Capacity w/Intercooler: gal (lit)

34.3 (130)

34.3 (130)

System Coolant Capacity: gal (lit)

86.0 (326)

86.0 (326)

Fluids Capacity

Deration Factors Altitude: Derate 0.5% per 328 ft (100 m) above 3280 ft (1000 m) standby and prime. | Temperature: Derate 1.0% per 18oF (10oC) above 104oF (40oC) standby and prime. Consult factory for site conditions above these parameters.

MD1250-01 2

Diesel Product Line 1250 kWe / 1150 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

220 x 96 x 112 in

23,575

Level 1

240 x 106 x 129 in

29,900

Level 2

N/A

N/A

Level 3

420 x 106 x 129 in

34750

Height measured from bottom of base to top of enclosure.

No Load

Full Load

OPU

89 dBA

92 dBA

Level 1

87 dBA

90 dBA

Level 2

N/A

N/A

Level 3

79 dBA

81 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

MD1250-01 3

Diesel Product Line 1250 kWe / 1150 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base.

Double Wall UL Listed 142 Fuel Tanks 12 Hour (1250 Gallons)

24 Hour (2500 Gallons)

48 Hour (5000 Gallons)

A

B

C

A

B

C

A

B

C

OPU

CF

CF

CF

CF

CF

CF

CF

CF

CF

Level 1

240.00

106.00

18.00

240.00

106.00

34.00

410.00

106.00

36.00

Level 2

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Level 3

CF

CF

CF

CF

CF

CF

CF

CF

CF

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

MD1250-01 4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

MD1600-01 1600 kWe / 1450 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

CF

CF

743RSL4052

743RSS4290

Connection

4 LEAD WYE

4 LEAD DELTA

4 LEAD WYE

4 LEAD WYE

kWe

1600

1600

1600

1600

AMPS

5558

4817

2408

1927

Temp Rise

CF

CF

130˚C / 27˚C

130˚C / 27˚C

kWe

1450

1450

1450

1450

AMPS

5037

4365

2183

1746

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Critical

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Exhaust

„„Governor

„„105˚C

Prime Temperature Rise

„„Battery

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„SAE

Flywheel Housing

„„5%

„„Jacket

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Grade Silencer Loose Flex Connector

Charger 24V 5 Amp

Water Heater -20˚F 2 Qty: 9000W 240V w/Isolation Valves

„„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

MD1250-01 1

Diesel Product Line 1600 kWe / 1450 kWe

Application Data Engine Manufacturer:

Mitsubishi

Displacement - Cu. In. (lit):

Model: S16R-Y2PTAW-1

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Turbo Charged, H2O/Air Intercooled

Cylinder Arrangement:

16 Cylinder Vee

3,989 (65.4) 6.69 (17.0) x 7.09 (18.0)

Max HP Stby (kWm):

14.5:1 1800 2,346 (1,750)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

940 (504)

890 (477)

Gas Volume at Stack Temp: CFM (m³/min)

15,642 (443)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

23.6 (5.9)

23.6 (5.9)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

489 (1,851)

489 (1,851)

Heat Rejection to Coolant: BTUM (kW)

36,167 (633)

32,563 (570)

Heat Rejection to Intercooler: BTUM (kW)

36,167 (633)

32,563 (570)

Heat Radiated to Ambient: BTUM (kW)

8,652 (151)

7,841 (137)

Aspirating: CFM (m³/min)

5,932 (168)

5,5332 (151)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

99,909 (2,827)

14,089 (399)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

99,909 (2,827)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

129.2 (487)

115.4 (436)

At 75% of Power Rating: gal/hr (lit/hr)

94.1 (356)

86.8 (325)

At 50% of Power Rating: gal/hr (lit/hr)

64.4 (241)

58.7 (220)

Total Oil System: gal (lit)

52.8 (200)

52.8 (200)

Engine Jacket Water Capacity w/Intercooler: gal (lit)

44.9 (170)

44.9 (170)

System Coolant Capacity: gal (lit)

97.0 (367)

97.0 (367)

Fluids Capacity

Deration Factors Altitude: Derate 0.5% per 328 ft (100 m) above 3280 ft (1000 m) standby and prime. | Temperature: Derate 1.0% per 18oF (10oC) above 104oF (40oC) standby and prime. Consult factory for site conditions above these parameters.

MD1600-01 2

Diesel Product Line 1600 kWe / 1450 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

250 x 94 x 119 in

30,150

Level 1

265 x 110 x 135 in

35,850

Level 2

N/A

N/A

Level 3

CF

CF

Height measured from bottom of base to top of enclosure.

No Load

Full Load

OPU

90 dBA

92 dBA

Level 1

88 dBA

91 dBA

Level 2

N/A

N/A

Level 3

CF

CF

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

MD1600-01 3

Diesel Product Line 1600 kWe / 1450 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base.

Double Wall UL Listed 142 Fuel Tanks 12 Hour (1925 Gallons)

24 Hour (3850 Gallons)

48 Hour (7700 Gallons)

A

B

C

A

B

C

A

B

C

OPU

CF

CF

CF

CF

CF

CF

CF

CF

CF

Level 1

265.00

110.00

22.00

300.00

110.00

36.00

565.00

110.00

36.00

Level 2

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Level 3

CF

CF

CF

CF

CF

CF

CF

CF

CF

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

MD1600-01 4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

MD2000-01 2000 kWe / 1850 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

CF

CF

744RSL4054

743RSS4292

Connection

4 LEAD WYE

4 LEAD DELTA

4 LEAD WYE

4 LEAD WYE

kWe

2000

2000

2000

2000

AMPS

6948

6021

3011

2408

Temp Rise

CF

CF

130˚C / 27˚C

130˚C / 27˚C

kWe

1850

1850

1850

1850

AMPS

6426

5569

2785

2228

Temp Rise

CF

CF

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Critical

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Exhaust

„„Governor

„„105˚C

Prime Temperature Rise

„„Battery

„„24V

Battery System & Cables

„„100%

of Rated Load - One Step

„„SAE

Flywheel Housing

„„5%

„„Jacket

„„Air

- Electronic Isochronous

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connectors

Certified - Tier 2

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

Grade Silencer Loose Flex Connector

Charger 24V 5 Amp

Water Heater -20˚F 2 Qty: 9000W 240V w/Isolation Valves

„„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

MD2000-01 1

Diesel Product Line 2000 kWe / 1850 kWe

Application Data Engine Manufacturer:

Mitsubishi

Displacement - Cu. In. (lit):

Model: S16R-Y2PTAW2-1

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Turbo Charged, H2O/Air Intercooled

Cylinder Arrangement:

16 Cylinder Vee

3,989 (65.4) 6.69 (17.0) x 7.09 (18.0) 14.5:1 1800

Max HP Stby (kWm):

2,923 (2,181)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

979 (526)

882 (472)

Gas Volume at Stack Temp: CFM (m³/min)

19,209 (544)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

23.6 (5.9)

23.6 (5.9)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

489 (1,851)

489 (1,851)

Heat Rejection to Coolant: BTUM (kW)

44,374 (777)

39,937 (699)

Heat Rejection to Intercooler: BTUM (kW)

44,374 (777)

39,937 (699)

Heat Radiated to Ambient: BTUM (kW)

11,384 (199)

10,530 (184)

Aspirating: CFM (m³/min)

7,274 (206)

6,532 (185)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

111,214 (3,147)

17,302 (490)

Cooling System

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

111,214 (3,147)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

160.1 (606)

141.5 (535)

At 75% of Power Rating: gal/hr (lit/hr)

116.7 (442)

106.6 (403)

At 50% of Power Rating: gal/hr (lit/hr)

79.0 (299)

71.7 (272)

Total Oil System: gal (lit)

52.8 (200)

52.8 (200)

Engine Jacket Water Capacity w/Intercooler: gal (lit)

44.9 (170)

44.9 (170)

System Coolant Capacity: gal (lit)

104 (394)

104 (394)

Fluids Capacity

Deration Factors Altitude: Derate 0.5% per 328 ft (100 m) above 3280 ft (1000 m) standby and prime. | Temperature: Derate 1.0% per 18oF (10oC) above 104oF (40oC) standby and prime. Consult factory for site conditions above these parameters.

MD2000-01 2

Diesel Product Line 2000 kWe / 1850 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

255 x 110 x 130 in

32,200

Level 1

265 x 110 x 145 in

39,000

Level 2

N/A

N/A

Level 3

CF

CF

Height measured from bottom of base to top of enclosure.

No Load

Full Load

OPU

91 dBA

95 dBA

Level 1

90 dBA

94 dBA

Level 2

N/A

N/A

Level 3

CF

CF

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

MD2000-01 3

Diesel Product Line 2000 kWe / 1850 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base.

Double Wall UL Listed 142 Fuel Tanks 12 Hour (1925 Gallons)

24 Hour (3850 Gallons)

48 Hour (7700 Gallons)

A

B

C

A

B

C

A

B

C

OPU

CF

CF

CF

CF

CF

CF

CF

CF

CF

Level 1

265.00

110.00

22.00

300.00

110.00

36.00

565.00

110.00

36.00

Level 2

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Level 3

CF

CF

CF

CF

CF

CF

CF

CF

CF

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

MD2000-01 4

ENGINEERING GUIDE Specification Sheets | Diesel Product Line 60 Hz 1800 RPM IT4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD60-04IT4 60 kWe / 60 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

362CSL1604

361CSL1602

361CSL1602

361CSL1602

361PSL1634

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

60

60

60

60

60

AMPS

250

208

180

90

72

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

60

60

60

60

60

AMPS

250

208

180

90

72

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD60-04IT4 1

Diesel Product Line 60 kWe / 60 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045HFG92

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

Max HP Stby (kWm):

275 (4.5) 4.2 (10.6) x 5.0 (12.7) 16.1:1 1800 107 (80)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

835 (446)

835 (446)

Gas Volume at Stack Temp: CFM (m³/min)

399 (11.3)

399 (11.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68.0 (17.0)

68.0 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

65.0 (245)

65.0 (245)

Heat Rejection to Coolant: BTUM (kW)

2,960 (51.8)

Heat Rejection to CAC: BTUM (kW)

455 (7.96)

Heat Radiated to Ambient: BTUM (kW)

1,025 (18.0)

Cooling System

2,960 (51.8) 455 (7.96) 1,025 (18.0)

Air Requirements Aspirating: CFM (m³/min)

180 (5.09)

180 (5.09)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

7,330 (207)

7,330 (207)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

5.33 (20.2)

5.33 (20.2)

At 75% of Power Rating: gal/hr (lit/hr)

4.09 (15.5)

4.09 (15.5)

At 50% of Power Rating: gal/hr (lit/hr)

2.83 (10.7)

2.83 (10.7)

Total Oil System: gal (lit)

3.8 (14.7)

3.8 (14.7)

Engine Jacket Water Capacity: gal (lit)

2.25 (8.5)

2.25 (8.5)

System Coolant Capacity: gal (lit)

6.1 (23.1)

6.1 (23.1)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD60-04IT4 2

Diesel Product Line 60 kWe / 60 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

84 x 44 x 59 in

2432

Level 1

84 x 44 x 72 in

2953

Level 2

84 x 44 x 82 in

3212

Level 3

116 x 44 x 78 in

3326

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

73 dBA

77 dBA

Level 1

70 dBA

72 dBA

Level 2

69 dBA

71 dBA

Level 3

62 dBA

65 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD60-04IT4 3

Diesel Product Line 60 kWe / 60 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (120 Gallon)

48 Hour (240 Gallon)

72 Hour (360 Gallon)

A

B

C

A

B

C

A

B

C

OPU

84.00

44.00

14.00

84.00

44.00

28.00

90.00

44.00

36.00

Level 1

84.00

44.00

14.00

84.00

44.00

28.00

90.00

44.00

36.00

Level 2

84.00

44.00

14.00

84.00

44.00

28.00

90.00

44.00

36.00

Level 3

116.00

44.00

10.00

116.00

44.00

18.00

116.00

44.00

26.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD60-04IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD80-04IT4 80 kWe / 80 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

363CSL1607

362CSL1606

362CSL1606

362CSL1604

362PSL1635

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

80

80

80

80

80

AMPS

333

278

240

120

96

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

80

80

80

80

80

AMPS

333

278

240

120

96

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD80-03IT4 1

Diesel Product Line 80 kWe / 80 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045HFG92

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

Max HP Stby (kWm):

275 (4.5) 4.2 (10.6) x 5.0 (12.7) 16.1:1 1800 133 (99)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

855 (457)

855 (457)

Gas Volume at Stack Temp: CFM (m³/min)

494 (14.0)

494 (14.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68.0 (17.0)

68.0 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

65 (245)

65.0 (245)

Heat Rejection to Coolant: BTUM (kW)

3,586 (62.8)

Heat Rejection to CAC: BTUM (kW)

740 (13.0)

740 (13.0)

Heat Radiated to Ambient: BTUM (kW)

911 (15.9)

911 (15.9)

Aspirating: CFM (m³/min)

222 (6.3)

222 (6.3)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

7,254 (205)

Cooling System

3,586 (62.8)

Air Requirements

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

7,254 (205)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

6.5 (24.6)

6.5 (24.6)

At 75% of Power Rating: gal/hr (lit/hr)

4.9 (18.5)

4.9 (18.5)

At 50% of Power Rating: gal/hr (lit/hr)

3.4 (12.9)

3.4 (12.9)

Total Oil System: gal (lit)

3.9 (14.7)

3.9 (14.7)

Engine Jacket Water Capacity: gal (lit)

2.2 (8.5)

2.2 (8.5)

System Coolant Capacity: gal (lit)

6.1 (23.1)

6.1 (23.1)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD80-03IT4 2

Diesel Product Line 80 kWe / 80 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

84 x 44 x 59 in

2575

Level 1

84 x 44 x 72 in

3025

Level 2

84 x 44 x 82 in

3350

Level 3

116 x 44 x 78 in

3475

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

74 dBA

78 dBA

Level 1

70 dBA

73 dBA

Level 2

68 dBA

71 dBA

Level 3

63 dBA

66 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD80-03IT4 3

Diesel Product Line 80 kWe / 80 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (175 Gallon)

48 Hour (350 Gallon)

72 Hour (525 Gallon)

A

B

C

A

B

C

A

B

C

OPU

84.00

44.00

20.00

84.00

44.00

36.00

160.00

44.00

36.00

Level 1

84.00

44.00

20.00

84.00

44.00

36.00

160.00

44.00

36.00

Level 2

84.00

44.00

20.00

84.00

44.00

36.00

160.00

44.00

36.00

Level 3

116.00

44.00

14.00

116.00

44.00

26.00

160.00

44.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD80-03IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD100-02IT4 100 kWe / 90 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

363CSL3133

362CSL1606

362CSL1606

363CSL1606

362PSL1636

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

100

100

100

100

100

AMPS

417

347

300

150

120

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

90

90

90

90

90

AMPS

375

313

270

135

108

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 1500W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD100-02IT4 1

Diesel Product Line 100 kWe / 90 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 4045HFG93

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 4 Cylinder Inline

Max HP Stby (kWm):

275 (4.5) 4.2 (10.6) x 5.0 (12.7) 16.5:1 1800 166 (124)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

871 (466)

871 (466)

Gas Volume at Stack Temp: CFM (m³/min)

593 (16.8)

593 (16.8)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68.0 (17.0)

68.0 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

65.0 (245)

65.0 (245)

Heat Rejection to Coolant: BTUM (kW)

4,269 (75.0)

4,269 (75.0)

Heat Rejection to CAC: BTUM (kW)

1,025 (17.9)

1,019 (17.9)

Heat Radiated to Ambient: BTUM (kW)

1,138 (19.9)

1,138 (19.9)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

268 (7.6)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

7,562 (132)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

268 (7.6) 7,562 (132)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

8.1 (30.7)

7.4 (28.0)

At 75% of Power Rating: gal/hr (lit/hr)

6.2 (23.5)

6.0 (22.7)

At 50% of Power Rating: gal/hr (lit/hr)

4.2 (15.9)

3.8 (14.4)

Total Oil System: gal (lit)

4.0 (15.0)

4.0 (15.0)

Engine Jacket Water Capacity: gal (lit)

2.3 (8.5)

2.3 (8.5)

System Coolant Capacity: gal (lit)

5.5 (20.8)

5.5 (20.8)

Fluids Capacity

Deration Factors Rated Power is available up to 5500 ft (1676 m) standby and 7500ft (2286 m) prime at ambient temperatures to 122°F (50°C). Consult factory for site conditions above these parameters.

JD100-02IT4 2

Diesel Product Line 100 kWe / 90 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

100 x 44 x 61 in

2925

Level 1

100 x 44 x 74 in

3400

Level 2

100 x 44 x 92 in

3600

Level 3

132 x 44 x 84 in

3875

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

76 dBA

79 dBA

Level 1

73 dBA

76 dBA

Level 2

71 dBA

74 dBA

Level 3

67 dBA

70 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD100-02IT4 3

Diesel Product Line 100 kWe / 90 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (250 Gallon)

48 Hour (500 Gallon)

72 Hour (750 Gallon)

A

B

C

A

B

C

A

B

C

OPU

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 1

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 2

100.00

44.00

22.00

115.00

44.00

36.00

165.00

44.00

36.00

Level 3

132.00

44.00

18.00

132.00

44.00

30.00

165.00

44.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD100-02IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD150-02IT4 150 kWe / 135 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

431CSL6206

431CSL6202

431CSL6202

431CSL6202

431PSL6240

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

150

150

150

150

150

AMPS

625

521

452

226

181

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

135

135

135

135

135

AMPS

563

469

406

203

163

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 2000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD150-02IT4 1

Diesel Product Line 150 kWe / 135 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6068HFG94

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

415 (6.8) 4.2 (10.6) x 5.0 (12.7) 17.2:1 1800 241 (180)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

765 (407)

765 (407)

Gas Volume at Stack Temp: CFM (m³/min)

812 (23.0)

812 (23.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68 (17.0)

68 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

124 (468)

124 (468)

Heat Rejection to Coolant: BTUM (kW)

6,887 (121)

6,887 (121)

Heat Rejection to CAC: BTUM (kW)

1,981 (34.8)

1,981 (34.8)

Heat Radiated to Ambient: BTUM (kW)

2,348 (41.1)

2,348 (41.1)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

399 (11.3)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

12,520 (354)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

399 (11.3) 12,520 (354)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

11.8 (44.3)

10.6 (40.3)

At 75% of Power Rating: gal/hr (lit/hr)

8.8 (33.3)

8.0 (30.4)

At 50% of Power Rating: gal/hr (lit/hr)

6.1 (23.1)

5.6 (21.3)

Total Oil System: gal (lit)

8.6 (32.5)

8.6 (32.5)

Engine Jacket Water Capacity: gal (lit)

3.1 (11.9)

3.1 (11.9)

System Coolant Capacity: gal (lit)

10.2 (38.6)

10.2 (38.6)

Fluids Capacity

Deration Factors Rated Power is available up to 10,000 ft (3048 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD150-02IT4 2

Diesel Product Line 150 kWe / 135 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

110 x 48 x 71 in

3775

Level 1

110 x 48 x 81 in

4525

Level 2

110 x 48 x 100 in

4825

Level 3

150 x 48 x 92 in

5100

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

79 dBA

83 dBA

Level 1

78 dBA

82 dBA

Level 2

77 dBA

81 dBA

Level 3

68 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD150-02IT4 3

Diesel Product Line 150 kWe / 135 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (375 Gallon)

48 Hour (750 Gallon)

72 Hour (1125 Gallon)

A

B

C

A

B

C

A

B

C

OPU

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 1

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 2

110.00

48.00

26.00

150.00

48.00

36.00

230.00

48.00

36.00

Level 3

150.00

48.00

18.00

150.00

48.00

36.00

230.00

48.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD150-02IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD200-02IT4 200 kWe / 180 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

432CSL6210

431CSL6206

431CSL6206

431CSL6206

431PSL6243

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

200

200

200

200

200

AMPS

833

695

602

301

241

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

180

180

180

180

180

AMPS

750

625

542

271

217

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD200-02IT4 1

Diesel Product Line 200 kWe / 180 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

549 (9.0)

Model: 6090HFG94

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

16:1

Aspiration:

Rated RPM:

1800

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

4.66 (11.8) x 5.35 (13.6)

318 (237)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

762 (406)

762 (406)

Gas Volume at Stack Temp: CFM (m³/min)

1,172 (33.2)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40 (10.1)

40 (10.1)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

127 (480)

127 (480)

Heat Rejection to Coolant: BTUM (kW)

8,350 (147)

8,350 (147)

Heat Rejection to CAC: BTUM (kW)

2,732 (48.0)

2,732 (48.0)

Heat Radiated to Ambient: BTUM (kW)

3,130 (55.0)

3,130 (55.0)

1,172 (33.2)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

565 (16.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

20,602 (583)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

565 (16.0) 20,602 (583)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

15.5 (58.7)

13.9 (52.8)

At 75% of Power Rating: gal/hr (lit/hr)

11.6 (43.9)

10.8 (40.9)

At 50% of Power Rating: gal/hr (lit/hr)

8.2 (31.0)

7.5 (28.5)

Total Oil System: gal (lit)

8.2 (31.0)

8.2 (31.0)

Engine Jacket Water Capacity: gal (lit)

4.5 (17.0)

4.5 (17.0)

System Coolant Capacity: gal (lit)

13.2 (50.0)

13.2 (50.0)

Fluids Capacity

Deration Factors Rated Power is available up to 5500 ft (1676 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD200-02IT4 2

Diesel Product Line 200 kWe / 180 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

130 x 62 x 79 in

6050

Level 1

130 x 62 x 100 in

7050

Level 2

130 x 62 x 114 in

7475

Level 3

190 x 62 x 106 in

7925

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

78 dBA

82 dBA

Level 1

76 dBA

80 dBA

Level 2

75 dBA

78 dBA

Level 3

67 dBA

70 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD200-02IT4 3

Diesel Product Line 200 kWe / 180 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (475 Gallon)

48 Hour (950 Gallon)

72 Hour (1425 Gallon)

A

B

C

A

B

C

A

B

C

OPU

130.00

62.00

22.00

150.00

62.00

36.00

210.00

62.00

36.00

Level 1

130.00

62.00

22.00

150.00

62.00

36.00

210.00

62.00

36.00

Level 2

130.00

62.00

22.00

150.00

62.00

36.00

210.00

62.00

36.00

Level 3

190.00

62.00

14.00

190.00

62.00

28.00

210.00

62.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD200-02IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD250-03IT4 250 kWe / 230 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4025

432CSL6210

432CSL6210

432CSL6210

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

250

250

250

250

250

AMPS

1041

868

753

376

301

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

230

230

230

230

230

AMPS

958

799

692

346

277

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD250-03IT4 1

Diesel Product Line 250 kWe / 230 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

549 (9.0)

Model: 6090HFG95

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

16:1

Aspiration:

Rated RPM:

1800

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

4.66 (11.8) x 5.35 (13.6)

398 (297)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

716 (380)

716 (380)

Gas Volume at Stack Temp: CFM (m³/min)

1483 (42.0)

1483 (42.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

41.0 (10.3)

41.0 (10.3)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

107 (405)

107 (405)

Heat Rejection to Coolant: BTUM (kW)

10,194 (179)

10,194 (179)

Heat Rejection to CAC: BTUM (kW)

4,952 (87.0)

4,952 (87.0)

Heat Radiated to Ambient: BTUM (kW)

2,312 (40.5)

2,127 (37.2)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

742 (21.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

22,302 (631)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

742 (21.0) 22,302 (631)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

19.1 (72.4)

13.9 (52.8)

At 75% of Power Rating: gal/hr (lit/hr)

13.9 (52.7)

10.8 (40.9)

At 50% of Power Rating: gal/hr (lit/hr)

9.7 (36.7)

7.5 (28.5)

Total Oil System: gal (lit)

9.0 (34.0)

9.0 (34.0)

Engine Jacket Water Capacity: gal (lit)

4.5 (17.0)

4.5 (17.0)

System Coolant Capacity: gal (lit)

13.2 (50.0)

13.2 (50.0)

Fluids Capacity

Deration Factors Rated Power is available up to 5500 ft (1676 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD250-03IT4 2

Diesel Product Line 250 kWe / 230 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

130 x 62 x 81 in

6500

Level 1

130 x 62 x 100 in

7500

Level 2

130 x 62 x 114 in

7950

Level 3

190 x 62 x 106 in

8400

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

78 dBA

82 dBA

Level 1

76 dBA

80 dBA

Level 2

75 dBA

78 dBA

Level 3

67 dBA

70 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD250-03IT4 3

Diesel Product Line 250 kWe / 230 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (475 Gallon)

48 Hour (950 Gallon)

72 Hour (1425 Gallon)

A

B

C

A

B

C

A

B

C

OPU

130.00

62.00

22.00

150.00

62.00

36.00

210.00

62.00

36.00

Level 1

130.00

62.00

22.00

150.00

62.00

36.00

210.00

62.00

36.00

Level 2

130.00

62.00

22.00

150.00

62.00

36.00

210.00

62.00

36.00

Level 3

190.00

62.00

14.00

190.00

62.00

28.00

210.00

62.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD250-03IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD275-03IT4 275 kWe / 260 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4027

432CSL6210

432CSL6210

432CSL6210

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

275

275

275

275

275

AMPS

1146

955

828

414

331

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

260

260

260

260

260

AMPS

1083

903

782

391

313

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Formed Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 12V 6 Amp Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD275-03IT4 1

Diesel Product Line 275 kWe / 260 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

549 (9.0)

Model: 6090HFG95

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

16:1

Aspiration:

Rated RPM:

1800

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

4.66 (11.8) x 5.35 (13.6)

440 (328)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

846 (452)

846 (452)

Gas Volume at Stack Temp: CFM (m³/min)

1730 (49.0)

1730 (49.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

41.0 (10.3)

41.0 (10.3)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

107 (405)

107 (405)

Heat Rejection to Coolant: BTUM (kW)

11,020 (194)

Heat Rejection to CAC: BTUM (kW)

5,635 (99)

Heat Radiated to Ambient: BTUM (kW)

2,544 (44.5)

Cooling System

11,020 (194) 5,635 (99) 2,544 (44.5)

Air Requirements Aspirating: CFM (m³/min)

812 (23.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

21,883 (619)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

812 (23.0) 21,883 (619)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

22.0 (83.3)

18.7 (70.8.8)

At 75% of Power Rating: gal/hr (lit/hr)

15.4 (58.3)

14.1 (53.4)

At 50% of Power Rating: gal/hr (lit/hr)

10.7 (40.5)

9.6 (36.3)

Total Oil System: gal (lit)

8.2 (31.0)

9.0 (34.0)

Engine Jacket Water Capacity: gal (lit)

4.5 (17.0)

4.5 (17.0)

System Coolant Capacity: gal (lit)

14.3 (54.1)

14.3 (54.1)

Fluids Capacity

Deration Factors Rated Power is available up to 5500 ft (1676 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD275-03IT4 2

Diesel Product Line 275 kWe / 260 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

130 x 62 x 81 in

6500

Level 1

130 x 62 x 100 in

7500

Level 2

130 x 62 x 114 in

7950

Level 3

190 x 62 x 106 in

8400

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

80 dBA

84 dBA

Level 1

79 dBA

83 dBA

Level 2

77 dBA

80 dBA

Level 3

68 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD275-03IT4 3

Diesel Product Line 275 kWe / 260 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (550 Gallon)

48 Hour (1100 Gallon)

72 Hour (1650 Gallon)

A

B

C

A

B

C

A

B

C

OPU

130.00

62.00

24.00

165.00

62.00

36.00

234.00

62.00

36.00

Level 1

130.00

62.00

24.00

165.00

62.00

36.00

234.00

62.00

36.00

Level 2

130.00

62.00

24.00

165.00

62.00

36.00

234.00

62.00

36.00

Level 3

190.00

62.00

16.00

190.00

62.00

30.00

234.00

62.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD275-03IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD300-03IT4 300 kWe / 265 kWe

Standby / Prime

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1.0

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4029

433CSL6216

433CSL6216

432CSL6212

432PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

300

300

300

300

300

AMPS

1250

1042

904

452

361

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

265

265

265

265

265

AMPS

1104

921

798

399

319

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 24V 5 Amp Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD300-03IT4 1

Diesel Product Line 300 kWe / 265 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6135HFG95

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

824 (13.5) 5.2 (13.2) x 6.5 (16.5) 15.3:1 1800 477 (356)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

705 (374)

705 (374)

Gas Volume at Stack Temp: CFM (m³/min)

1670 (47.3)

1670 (47.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68.0 (17.0)

68.0 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

204 (774)

204 (774)

Heat Rejection to Coolant: BTUM (kW)

13,877 (243.8)

Heat Rejection to CAC: BTUM (kW)

4,377 (76.9)

4,377 (76.9)

Heat Radiated to Ambient: BTUM (kW)

2,775 (48.6)

2,451 (42.9)

Cooling System

13,877 (243.8)

Air Requirements Aspirating: CFM (m³/min)

858 (24.3)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

36,563 (1,034)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

858 (24.3) 36,563 (1,034)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

23.1 (87.4)

21.0 (79.3)

At 75% of Power Rating: gal/hr (lit/hr)

17.7 (66.9)

16.1 (60.9)

At 50% of Power Rating: gal/hr (lit/hr)

12.5 (47.3)

11.42 (43.2)

Total Oil System: gal (lit)

15.9 (60.0)

15.9 (60.0)

Engine Jacket Water Capacity: gal (lit)

6.6 (25.0)

6.6 (25.0)

System Coolant Capacity: gal (lit)

18.7 (70.8)

18.7 (70.8)

Fluids Capacity

Deration Factors Rated Power is available up to 10,114 ft (3082 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD300-03IT4 2

Diesel Product Line 300 kWe / 265 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 91 in

8275

Level 1

140 x 66 x 111 in

9250

Level 2

140 x 66 x 125 in

9725

Level 3

195 x 66 x 114 in

10,200

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

80 dBA

86 dBA

Level 1

79 dBA

83 dBA

Level 2

78 dBA

81 dBA

Level 3

68 dBA

72 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD300-03IT4 3

Diesel Product Line 300 kWe / 265 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (640 Gallon)

48 Hour (1280 Gallon)

72 Hour (2250 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

24.00

180.00

66.00

36.00

252.00

66.00

36.00

Level 1

140.00

66.00

24.00

180.00

66.00

36.00

252.00

66.00

36.00

Level 2

140.00

66.00

24.00

180.00

66.00

36.00

252.00

66.00

36.00

Level 3

195.00

66.00

16.00

195.00

66.00

32.00

252.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD300-03IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD365-02IT4 365 kWe / 325 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

433CSL6216

433CSL6216

433CSL6216

432PSL6248

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

365

365

365

365

AMPS

1267

1098

549

440

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

325

325

325

325

AMPS

1129

978

489

391

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 24V 5 Amp Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD365-02IT4 1

Diesel Product Line 365 kWe / 325 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6135HFG95

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

824 (13.5) 5.2 (13.2) x 6.5 (16.5) 15.3:1 1800 551 (411)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

700 (371)

700 (371)

Gas Volume at Stack Temp: CFM (m³/min)

1,925 (54.5)

1,925 (54.5)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68.0 (17.0)

68.0 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

204 (774)

204 (774)

Heat Rejection to Coolant: BTUM (kW)

15,499 (272)

15,499 (272)

Heat Rejection to CAC: BTUM (kW)

5,777 (101.5)

5,777 (101.5)

Heat Radiated to Ambient: BTUM (kW)

3,116 (54.5)

3,116 (54.5)

Cooling System

Air Requirements Aspirating: CFM (m³/min)

996 (28.2)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

34,970 (990)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

996 (28.2) 34,970 (990)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

26.6 (100.7)

23.9 (90.4)

At 75% of Power Rating: gal/hr (lit/hr)

20.1 (76.1)

18.2 (68.9)

At 50% of Power Rating: gal/hr (lit/hr)

14.0 (53.2)

12.9 (48.9)

Total Oil System: gal (lit)

15.9 (60.0)

15.9 (60.0)

Engine Jacket Water Capacity: gal (lit)

6.6 (25.0)

6.6 (25.0)

System Coolant Capacity: gal (lit)

25.4 (96.0)

25.4 (96.0)

Fluids Capacity

Deration Factors Rated Power is available up to 8800 ft (2682 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD365-02IT4 2

Diesel Product Line 365 kWe / 325 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 91 in

8825

Level 1

140 x 66 x 111 in

9825

Level 2

140 x 66 x 125 in

10,300

Level 3

195 x 66 x 114 in

10,750

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

82 dBA

88 dBA

Level 1

81 dBA

85 dBA

Level 2

80 dBA

83 dBA

Level 3

70 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD365-02IT4 3

Diesel Product Line 365 kWe / 325 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (750 Gallon)

48 Hour (1500 Gallon)

72 Hour (2250 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

28.00

200.00

66.00

36.00

294.00

66.00

36.00

Level 1

140.00

66.00

28.00

200.00

66.00

36.00

294.00

66.00

36.00

Level 2

140.00

66.00

28.00

200.00

66.00

36.00

294.00

66.00

36.00

Level 3

195.00

66.00

20.00

200.00

66.00

36.00

294.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD365-02IT4

Rev1.0

4

Diesel Product Line

208-600 Volt 60 Hz / 1800 RPM

JD415-02IT4 415 kWe / 375 kWe

Standby / Prime

Ratings 208V

240V

480V

600V

Phase

3

3

3

3

PF

0.8

0.8

0.8

0.8

Hz

60

60

60

60

Generator Model

572RSL4025

572RSL4025

433CSL6220

572RSS4270

Connection

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe

415

415

415

415

AMPS

1442

1250

625

500

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

kWe

375

375

375

375

AMPS

1303

1129

564

452

Temp Rise

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

105˚C / 40˚C

Standby

Prime

Standard Equipment Engine

Additional

Generator

„„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Voltage Regulator

Based Digital Control

„„Blower

Fan & Fan Drive

„„Automatic

„„Base

- Structural Steel

„„Starter

& Alternator

„„±

1.0% Voltage Regulation

„„Main

Line Circuit Breaker Mounted & Wired

Pole, Rotating Field

„„Battery

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„105˚C

Prime Temperature Rise of Rated Load - One Step

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„100%

„„SAE

Flywheel & Housing

„„5%

„„Air

Cleaner (Dry Single Stage)

„„Exhaust

Particulate Filter / Silencer Mtd

„„Flexible

Fuel Connectors

„„EPA

Certified - Tier IT4

Maximum Harmonic Content

„„NEMA

MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Charger 24V 5 Amp Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts (Pad Type)

„„Radiator

Duct Flange (OPU Only)

„„Single

Source Supplier

„„2YR

/ 2000HR Standby Warranty

„„1YR

/ 1500HR Prime Warranty

„„Standard

Colors - White / Tan / Gray

JD415-02IT4 1

Diesel Product Line 415 kWe / 375 kWe

Application Data Engine Manufacturer:

John Deere

Displacement - Cu. In. (lit):

Model: 6135HFG95

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

Max HP Stby (kWm):

824 (13.5) 5.2 (13.2) x 6.5 (16.5) 15.3:1 1800 634 (473)

Exhaust System

Standby

Prime

Gas Temp. (Stack): °F (°C)

700 (371)

700 (371)

Gas Volume at Stack Temp: CFM (m³/min)

2,133 (60.4)

2,133 (60.4)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

68.0 (17.0)

68.0 (17.0)

Ambient Capacity of Radiator: °F (°C)

122 (50.0)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

204 (774)

204 (774)

Heat Rejection to Coolant: BTUM (kW)

17,440 (306)

17,440 (306)

Heat Rejection to CAC: BTUM (kW)

7,195 (126)

7,195 (126)

Heat Radiated to Ambient: BTUM (kW)

3,543 (62.0)

3,202 (56.0)

Aspirating: CFM (m³/min)

1,098 (31.1)

1,098 (31.1)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

34,703 (983)

34,703 (983)

Cooling System

Air Requirements.0

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Consult Factory For Remote Cooled Applications

Fuel Consumption At 100% of Power Rating: gal/hr (lit/hr)

30.7 (116.2)

27.4 (103.5)

At 75% of Power Rating: gal/hr (lit/hr)

22.8 (86.3)

20.6 (78.2)

At 50% of Power Rating: gal/hr (lit/hr)

15.9 (60.1)

14.5 (54.9)

Total Oil System: gal (lit)

15.9 (60.0)

15.9 (60.0)

Engine Jacket Water Capacity: gal (lit)

6.6 (25.0)

6.6 (25.0)

System Coolant Capacity: gal (lit)

23.7 (89.7)

23.7 (89.7)

Fluids Capacity

Deration Factors Rated Power is available up to 8800 ft (2682 m) at ambient temperatures to 122°F (50°C) standby and prime. Consult factory for site conditions above these parameters.

JD415-02IT4 2

Diesel Product Line 415 kWe / 375 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 91 in

8825

Level 1

140 x 66 x 111 in

9825

Level 2

140 x 66 x 125 in

10,300

Level 3

195 x 66 x 114 in

10,750

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

83 dBA

89 dBA

Level 1

82 dBA

86 dBA

Level 2

81 dBA

84 dBA

Level 3

71 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

JD415-02IT4 3

Diesel Product Line 415 kWe / 375 kWe

Optional Enclosures and Fuel Tanks

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

Double Wall UL 142 Listed Fuel Tanks 24 Hour (750 Gallon)

48 Hour (1500 Gallon)

72 Hour (2250 Gallon)

A

B

C

A

B

C

A

B

C

OPU

140.00

66.00

28.00

200.00

66.00

36.00

294.00

66.00

36.00

Level 1

140.00

66.00

28.00

200.00

66.00

36.00

294.00

66.00

36.00

Level 2

140.00

66.00

28.00

200.00

66.00

36.00

294.00

66.00

36.00

Level 3

195.00

66.00

20.00

200.00

66.00

36.00

294.00

66.00

36.00

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Distributed By:

Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

JD415-02IT4

Rev1.0

4

ENGINEERING GUIDE Specification Sheets | Gaseous Product Line 60 Hz 1800 RPM

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

GM25-02 25 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

283PSL1707

283PSL1706

283PSL1706

283PSL1706

283PSL5250

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

25 (25)

25 (25)

25 (25)

25 (25)

25 (25)

AMPS Nat (LP)

104 (104)

87 (87)

75 (75)

38 (38)

30 (30)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 12V 6 Amp

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„5%

„„SAE

Flywheel & Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1000W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

GM25-02

Colors - White / Tan / Gray

1

Gaseous Product Line 25 kWe

Application Data Engine Manufacturer: Model:

General Motors GM 3.0L EPA

Type:

4-Cycle

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm): Compression Ratio:

Aspiration: Natural

Rated RPM:

Cylinder Arrangement:

Max HP Stby (kWm):

4 Cylinder Inline

181 (3.0) 4.0 (10.2) x 3.6 (9.1) 9.3 : 1 1800 50.8 (37.9)

Exhaust System Gas Temp. (Stack): °F (°C)

1,220 (660)

Gas Volume at Stack Temp: CFM (m³/min)

220 (6.23)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

16.8 (63.6)

Heat Rejection to Coolant: BTUM (kW)

1,436 (25.1)

Heat Rejection to CAC: BTUM (kW)

N/A

Heat Radiated to Ambient: BTUM (kW)

326 (5.70)

Air Requirements Aspirating: CFM (m³/min)

44.3 (2.67)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

4,752 (135)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

431 (12.2)

184 (5.21)

At 75% of Power Rating: ft3/hr (m3/hr)

339 (9.59)

140 (3.96)

At 50% of Power Rating: ft3/hr (m3/hr)

262 (7.41)

104 (2.94)

.75”

.75”

Fuel Inlet Size: NPT

Fluids Capacity Total Oil System: gal (lit)

1.3 (4.90)

Engine Jacket Water Capacity: gal (lit)

1.0 (3.80)

System Coolant Capacity: gal (lit)

3.9 (14.80)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 3% Per 1000ft Over 328ft

GM25-02

2

Gaseous Product Line 25 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

66 x 34 x 44 in

1050

Level 1

66 x 34 x 54 in

1325

Level 2

66 x 34 x 72 in

1425

Level 3

90 x 34 x 64 in

1575

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

76 dBA

78 dBA

Level 1

74 dBA

76 dBA

Level 2

70 dBA

73 dBA

Level 3

65 dBA

67 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

GM25-02

3

Gaseous Product Line 25 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

GM25-02

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

GM40-02 40 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

361CSL1601

284PSL1742

284PSL1742

284PSL1742

284PSL5253

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

40 (40)

40 (40)

40 (40)

40 (40)

40 (40)

AMPS Nat (LP)

167 (167)

139 (139)

120 (120)

60 (60)

48 (48)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 12V 6 Amp

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„5%

„„SAE

Flywheel & Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1000W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

GM40-02

Colors - White / Tan / Gray

1

Gaseous Product Line 40 kWe

Application Data Engine Manufacturer: Model:

General Motors GM 4.3L EPA

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration: Natural

Rated RPM:

Cylinder Arrangement:

Max HP Stby (kWm):

6 Cylinder Vee

262 (4.30) 4.0 (10.2) x 3.6 (9.1) 9.4 : 1 1800 67 (50)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

330 (9.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

36.6 (138.5)

Heat Rejection to Coolant: BTUM (kW)

2,220 (38.9)

Heat Rejection to CAC: BTUM (kW)

N/A

Heat Radiated to Ambient: BTUM (kW)

512 (8.96)

Air Requirements Aspirating: CFM (m³/min)

136.5 (3.86)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

5,157 (146)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

553 (15.7)

23.7 (6.71)

At 75% of Power Rating: ft3/hr (m3/hr)

446 (12.6)

198 (5.62)

At 50% of Power Rating: ft3/hr (m3/hr)

342 (9.69)

152 (4.30)

1.0”

1.0”

Fuel Inlet Size: NPT

Fluids Capacity Total Oil System: gal (lit)

1.3 (4.90)

Engine Jacket Water Capacity: gal (lit)

1.9 (7.30)

System Coolant Capacity: gal (lit)

5.7 (21.6)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 3% Per 1000ft Over 328ft

GM40-02

2

Gaseous Product Line 40 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

80 x 38 x 46 in

1300

Level 1

80 x 38 x 60 in

1650

Level 2

80 x 38 x 76 in

1800

Level 3

110 x 38 x 68 in

2000

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

77 dBA

78 dBA

Level 1

76 dBA

77 dBA

Level 2

71 dBA

74 dBA

Level 3

69 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

GM40-02

3

Gaseous Product Line 40 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

GM40-02

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

GM50-02 50 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

361CSL1602

361CSL1601

361CSL1601

361CSL1601

361PSL1633

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

50 (50)

50 (50)

50 (50)

50 (50)

50 (50)

AMPS Nat (LP)

208 (208)

174 (174)

150 (150)

75 (75)

60 (60)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 12V 6 Amp

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„5%

„„SAE

Flywheel & Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1000W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

GM50-02

Colors - White / Tan / Gray

1

Gaseous Product Line 50 kWe

Application Data Engine Manufacturer: Model:

General Motors GM 5.0L EPA

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration: Natural

Rated RPM:

Cylinder Arrangement:

Max HP Stby (kWm):

8 Cylinder Vee

305 (5.0) 3.75 (9.5) x 3.48 (8.8) 9.4 : 1 1800 83.4 (62.2)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

380 (10.8)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

36.6 (138.5)

Heat Rejection to Coolant: BTUM (kW)

3,400 (59.5)

Heat Rejection to CAC: BTUM (kW)

N/A

Heat Radiated to Ambient: BTUM (kW)

605 (10.6)

Air Requirements Aspirating: CFM (m³/min)

159 (4.5)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min) Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

7,115 (201) Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

734 (20.8)

308 (8.72)

At 75% of Power Rating: ft3/hr (m3/hr)

614 (17.4)

250 (7.08)

At 50% of Power Rating: ft3/hr (m3/hr)

482 (13.6)

195 (5.51)

1.0”

1.0”

Fuel Inlet Size: NPT

Fluids Capacity Total Oil System: gal (lit)

1.4 (5.3)

Engine Jacket Water Capacity: gal (lit)

2.0 (7.6)

System Coolant Capacity: gal (lit)

6.0 (22.7)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 3% Per 1000ft Over 328ft

GM50-02

2

Gaseous Product Line 50 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

80 x 38 x 52 in

1650

Level 1

80 x 38 x 60 in

2000

Level 2

80 x 38 x 76 in

2150

Level 3

110 x 38 x 68 in

2350

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

79 dBA

81 dBA

Level 1

77 dBA

79 dBA

Level 2

75 dBA

78 dBA

Level 3

71 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

GM50-02

3

Gaseous Product Line 50 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

GM50-02

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

GM60-02 60 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

362CSL1604

361CSL1602

361CSL1602

361CSL1601

361PSL1633

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

60 (60)

60 (60)

60 (60)

60 (60)

60 (60)

AMPS Nat (LP)

250 (250)

208 (208)

181 (181)

90 (90)

72 (72)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 12V 6 Amp

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„5%

„„SAE

Flywheel & Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1000W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

GM60-02

Colors - White / Tan / Gray

1

Gaseous Product Line 60 kWe

Application Data Engine Manufacturer: Model:

General Motors GM 5.7L EPA

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration: Natural

Rated RPM:

Cylinder Arrangement:

Max HP Stby (kWm):

8 Cylinder Vee

350 (5.70) 4.0 (10.2) x 3.5 (8.8) 9.4 : 1 1800 105 (78.3)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

589 (17)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

36.6 (138.5)

Heat Rejection to Coolant: BTUM (kW)

3,650 (64.2)

Heat Rejection to CAC: BTUM (kW)

N/A

Heat Radiated to Ambient: BTUM (kW)

854 (14.9)

Air Requirements Aspirating: CFM (m³/min)

182 (5.20)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min) Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

7,400 (209) Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

859 (24.3)

363 (10.3)

At 75% of Power Rating: ft3/hr (m3/hr)

725 (20.5)

305 (8.6)

At 50% of Power Rating: ft3/hr (m3/hr)

578 (16.4)

244 (6.9)

1.0”

1.0”

Fuel Inlet Size: NPT

Fluids Capacity Total Oil System: gal (lit)

1.4 (5.3)

Engine Jacket Water Capacity: gal (lit)

2.0 (7.6)

System Coolant Capacity: gal (lit)

6.0 (22.7)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 3% Per 1000ft Over 328ft

GM60-02

2

Gaseous Product Line 60 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

80 x 38 x 52 in

1650

Level 1

80 x 38 x 60 in

2000

Level 2

80 x 38 x 76 in

2150

Level 3

110 x 38 x 68 in

2350

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

79 dBA

81 dBA

Level 1

77 dBA

79 dBA

Level 2

76 dBA

78 dBA

Level 3

72 dBA

75 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

GM60-02

3

Gaseous Product Line 60 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

GM60-02

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

GM100-03 90 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

363CSL1607

362CSL1606

362CSL1606

362CSL1604

362PSL1635

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

90 (80)

90 (80)

90 (80)

90 (80)

90 (80)

AMPS Nat (LP)

375 (333)

313 (278)

271 (241)

135 (120)

108 (96)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Formed Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 12V 6 Amp

„„Governor

- Electronic Isochronous

„„12V

Battery System & Cables

„„5%

„„SAE

Flywheel & Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 1000W 120V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

GM100-03

Colors - White / Tan / Gray

1

Gaseous Product Line 90 kWe

Application Data Engine Manufacturer: Model:

General Motors GM 5.7LTCAC

Displacement - Cu. In. (lit): Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 8 Cylinder Vee

350 (5.70) 4.0 (10.2) x 3.5 (8.8) 9.4 : 1 1800

Max HP Stby (kWm):

155 (116)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

846 (23.9)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

40.0 (147.6)

Heat Rejection to Coolant: BTUM (kW)

6,300 (110)

Heat Rejection to CAC: BTUM (kW)

711 (12.4)

Heat Radiated to Ambient: BTUM (kW)

1,536 (26.9)

Air Requirements Aspirating: CFM (m³/min)

263 (7.44)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min) Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

16,500 (467) Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

1,360 (38.5)

509 (14.4)

At 75% of Power Rating: ft3/hr (m3/hr)

1,110 (31.4)

411 (11.6)

At 50% of Power Rating: ft3/hr (m3/hr)

770 (21.8)

290 (8.22)

1.25”

1.25”

Fuel Inlet Size: NPT

Fluids Capacity Total Oil System: gal (lit)

1.5 (5.70)

Engine Jacket Water Capacity: gal (lit)

2.7 (10.3)

System Coolant Capacity: gal (lit)

10.8 (41.0)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 3% Per 1000ft Over 328ft

GM100-03

2

Gaseous Product Line 90 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

96 x 54 x 65 in

2847

Level 1

96 x 54 x 76 in

3364

Level 2

96 x 54 x 104 in

3856

Level 3

136 x 54 x 96 in

4146

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

84 dBA

87 dBA

Level 1

82 dBA

85 dBA

Level 2

77 dBA

79 dBA

Level 3

72 dBA

75 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

GM100-03

3

Gaseous Product Line 90 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

GM100-03

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

NG150-01 150 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

431CSL6206

431CSL6202

431CSL6202

431CSL6202

431PSL6240

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

150 (95)

150 (95)

150 (95)

150 (95)

150 (95)

AMPS Nat (LP)

625 (396)

521 (330)

452 (286)

226 (143)

181 (114)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 24V 5 Amp

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„5%

„„SAE

Flywheel & Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 2500W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

NG150-01

Colors - White / Tan / Gray

1

Gaseous Product Line 150 kWe

Application Data Engine Manufacturer:

NGE

Displacement - Cu. In. (lit):

Model: D081TIC

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged 6 Cylinder Inline

492 (8.10) 4.37 (11.1) x 5.47 (13.9) 10.5 : 1 1800

Max HP Stby (kWm):

239 (178)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

1,129 (31.9)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

63.0 (238)

Heat Rejection to Coolant: BTUM (kW)

9,357 (163.7)

Heat Rejection to CAC: BTUM (kW)

760 (13.3)

Heat Radiated to Ambient: BTUM (kW)

2,348 (41.1)

Air Requirements Aspirating: CFM (m³/min)

355 (10.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

12,500 (354)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

1,539 (43.6)

517 (14.7)

At 75% of Power Rating: ft3/hr (m3/hr)

1,191 (33.7)

390 (11.1)

At 50% of Power Rating: ft3/hr (m3/hr)

845 (23.9)

283 (8.02)

1.5” (1)

1.5” (1)

Fuel Inlet Size: NPT (Qty)

Fluids Capacity Total Oil System: gal (lit) Engine Jacket Water Capacity: gal (lit) System Coolant Capacity: gal (lit)

6.34 (24.0) 6.0 (22.7) 21.3 (80.0)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1.5% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 2.5% Per 1000ft Over 1200ft

NG150-01

2

Gaseous Product Line 150 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

120 x 54 x 57 in

5221

Level 1

120 x 54 x 86 in

5986

Level 2

120 x 54 x 107 in

6300

Level 3

160 x 54 x 89 in

6529

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

80 dBA

82 dBA

Level 1

77 dBA

79 dBA

Level 2

77 dBA

79 dBA

Level 3

68 dBA

70 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

NG150-01

3

Gaseous Product Line 150 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

NG150-01

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

NG200-01 190 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

432CSL6210

431CSL6206

431CSL6206

431CSL6206

431PSL6243

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

190 (130)

190 (130)

190 (130)

190 (130)

190 (130)

AMPS Nat (LP)

792 (542)

660 (452)

572 (391)

286 (196)

229 (157)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„UL

2200 Certified

Voltage Regulator

„„cUL

„„Blower

Fan & Fan Drive

„„Automatic

Certified

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Microprocessor

Pole, Rotating Field

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

Based Digital Control

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Main

„„100%

of Rated Load - One Step

„„Critical

Grade Silencer Mounted

„„Battery

Charger 24V 5 Amp

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„5%

„„SAE

Flywheel Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

„„Jacket

Water Heater -20˚F 3000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

NG200-01

Colors - White / Tan / Gray

1

Gaseous Product Line 190 kWe

Application Data Engine Manufacturer:

NGE

Displacement - Cu. In. (lit):

Model: D111TIC

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 6 Cylinder Inline

673 (11.1) 4.84 (12.3) x 6.1 (15.5) 10.5 : 1 1800

Max HP Stby (kWm):

302 (225)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

1,425 (40.3)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

81.9 (310)

Heat Rejection to Coolant: BTUM (kW)

11,071 (194)

Heat Rejection to CAC: BTUM (kW)

1,460 (25.6)

Heat Radiated to Ambient: BTUM (kW)

2,163 (37.9)

Air Requirements Aspirating: CFM (m³/min)

448 (12.7)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

18,000 (509)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natural Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

2,115 (59.9)

704 (19.9)

At 75% of Power Rating: ft3/hr (m3/hr)

1,648 (46.7)

600 (17.0)

At 50% of Power Rating: ft3/hr (m3/hr)

1,157 (32.8)

404 (11.5)

2.0” (1)

2.0” (1)

Fuel Inlet Size: NPT (Qty)

Fluids Capacity Total Oil System: gal (lit)

6.6 (25.0)

Engine Jacket Water Capacity: gal (lit)

6.6 (25.0)

System Coolant Capacity: gal (lit)

27.7 (105)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1.5% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 2.5% Per 1000ft Over 1200ft

NG200-01

2

Gaseous Product Line 190 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

125 x 66 x 80 in

6294

Level 1

140 x 66 x 105 in

7234

Level 2

140 x 66 x 123 in

7700

Level 3

195 x 66 x 112 in

8140

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

81 dBA

84 dBA

Level 1

79 dBA

82 dBA

Level 2

78 dBA

81 dBA

Level 3

70 dBA

71 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

NG200-01

3

Gaseous Product Line 190 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 2 & 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

NG200-01

Rev1.0



4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

NG265-01 265 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

572RSL4027

432CSL6210

432CSL6210

432CSL6210

431PSL6246

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

265 (170)

265 (170)

265 (170)

265 (170)

265 (170)

AMPS Nat (LP)

1104 (708)

921 (591)

798 (512)

399 (256)

319 (205)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Based Digital Control

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Main

Pole, Rotating Field

„„Critical

Grade Silencer Mounted Charger 24V 5 Amp

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

„„100%

of Rated Load - One Step

„„Jacket

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„5%

„„SAE

Flywheel Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 4000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

NG265-01

Colors - White / Tan / Gray

1

Gaseous Product Line 265 kWe

Application Data Engine Manufacturer:

NGE

Displacement - Cu. In. (lit):

Model: D146TIC

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Turbo Charged, CAC

Cylinder Arrangement:

8 Cyl Vee

892 (14.6) 5.04 (12.8) x 5.59 (14.2) 10.5 : 1 1800

Max HP Stby (kWm):

402 (300)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

1,895 (53.6)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

180 (681)

Heat Rejection to Coolant: BTUM (kW)

16,189 (285)

Heat Rejection to CAC: BTUM (kW)

4,682 (81.9)

Heat Radiated to Ambient: BTUM (kW)

3,017 (52.8)

Air Requirements Aspirating: CFM (m³/min)

603 (17.1)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

30,000 (849)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natrual Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

2,782 (78.7)

926 (26.2)

At 75% of Power Rating: ft3/hr (m3/hr)

2,168 (61.4)

789 (22.4)

At 50% of Power Rating: ft3/hr (m3/hr)

1,522 (43.1)

532 (15.1)

1.5” (2.0)

1.5” (2.0)

Fuel Inlet Size: NPT (Qty)

Fluids Capacity Total Oil System: gal (lit)

8.19 (31.0)

Engine Jacket Water Capacity: gal (lit)

11.4 (43.2)

System Coolant Capacity: gal (lit)

33.5 (127)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1.5% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 2.5% Per 1000ft Over 1200ft

NG265-01

2

Gaseous Product Line 265 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

140 x 66 x 73 in

8539

Level 1

140 x 78 x 106 in

10,260

Level 2

N/A

N/A

Level 3

260 x 78 x 106 in

11,088

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

81 dBA

84 dBA

Level 1

79 dBA

81 dBA

Level 2

N/A

N/A

Level 3

71 dBA

73 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

NG265-01

3

Gaseous Product Line 265 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

NG265-01

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

NG350-01 350 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

573RSL4033

433CSL6216

433CSL6216

433CSL6216

433PSL6248

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

350 (225)

350 (225)

350 (225)

350 (225)

350 (225)

AMPS Nat (LP)

1458 (938)

1216 (782)

1054 (677)

527 (339)

421 (271)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Based Digital Control

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Main

Pole, Rotating Field

„„Critical

Grade Silencer Mounted Charger 24V 5 Amp

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

„„100%

of Rated Load - One Step

„„Jacket

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„5%

„„SAE

Flywheel Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 5000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

NG350-01

Colors - White / Tan / Gray

1

Gaseous Product Line 350 kWe

Application Data Engine Manufacturer:

NGE

Displacement - Cu. In. (lit):

Model: D183TIC

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 10 Cylinder Vee

1115 (18.3) 5.04 (12.8) x 5.59 (14.2) 10.5 : 1 1800

Max HP Stby (kWm):

536 (400)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

2,366 (67.0)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

174 (659)

Heat Rejection to Coolant: BTUM (kW)

20,784 (364)

Heat Rejection to CAC: BTUM (kW)

4,120 (72.1)

Heat Radiated to Ambient: BTUM (kW)

3,486 (61.0)

Air Requirements Aspirating: CFM (m³/min)

788 (22.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

36,000 (1,019)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natrual Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

3,499 (99.0)

1,146 (32.4)

At 75% of Power Rating: ft3/hr (m3/hr)

2,727 (77.2)

977 (27.7)

At 50% of Power Rating: ft3/hr (m3/hr)

1,914 (54.2)

659 (18.7)

2.0” (2.0)

2.0” (2.0)

Fuel Inlet Size: NPT (Qty)

Fluids Capacity Total Oil System: gal (lit)

9.25 (35.0)

Engine Jacket Water Capacity: gal (lit)

13.2 (50.0)

System Coolant Capacity: gal (lit)

56.0 (212)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1.5% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 2.5% Per 1000ft Over 1200ft

NG350-01

2

Gaseous Product Line 350 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

156 x 68 x 90 in

9430

Level 1

156 x 86 x 116 in

11,727

Level 2

N/A

N/A

Level 3

288 x 86 x 116 in

13,073

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

83 dBA

86 dBA

Level 1

81 dBA

84 dBA

Level 2

N/A

N/A

Level 3

72 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

NG350-01

3

Gaseous Product Line 350 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

NG350-01

Rev1.0

4

Gaseous Product Line

208-600 Volt 60 Hz / 1800 RPM

NG400-01 400 kWe

Standby

Ratings 240V

208V

240V

480V

600V

Phase

1

3

3

3

3

PF

1

0.8

0.8

0.8

0.8

Hz

60

60

60

60

60

Generator Model

573RSL4035

433CSL6220

433CSL6220

433CSL6220

433PSL6248

Connection

12 LEAD ZIG-ZAG

12 LEAD WYE

12 LEAD DELTA

12 LEAD WYE

4 LEAD WYE

kWe Nat (LP)

400 (250)

400 (250)

400 (250)

400 (250)

400 (250)

AMPS Nat (LP)

1667 (1042)

1390 (868)

1204 (753)

602 (376)

482 (301)

Temp Rise

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

130˚C / 27˚C

Standard Equipment Additional

Generator

Engine „„Radiator

Cooled Unit Mounted (50˚C)

„„Brushless

Single Bearing

„„Microprocessor

Based Digital Control

Voltage Regulator

„„Base

- Structural Steel Line Circuit Breaker Mounted & Wired

„„Blower

Fan & Fan Drive

„„Automatic

„„Starter

& Alternator

„„±

1% Voltage Regulation

„„Main

Pole, Rotating Field

„„Critical

Grade Silencer Mounted Charger 24V 5 Amp

„„Oil

Pump & Filter

„„4

„„Oil

Drain Extension w/Valve

„„130˚C

Standby Temperature Rise

„„Battery

„„100%

of Rated Load - One Step

„„Jacket

„„Governor

- Electronic Isochronous

„„24V

Battery System & Cables

„„5%

„„SAE

Flywheel Housing

„„NEMA

„„Air

Cleaner (Dry Single Stage)

„„Flexible „„EPA

Fuel Connector

Certified

Maximum Harmonic Content MG 1, IEEE and ANSI standards

compliance for temperature rise

Water Heater -20˚F 5000W 240V

w/Isolation Valves „„Vibration

Isolation Mounts

„„Radiator

Duct Flange (OPU Only)

„„Single „„2YR

Source Supplier

/ 2000HR Standby Warranty

„„Standard

NG400-01

Colors - White / Tan / Gray

1

Gaseous Product Line 400 kWe

Application Data Engine Manufacturer:

NGE

Displacement - Cu. In. (lit):

Model: D219TIC

Bore - in. (cm) x Stroke - in. (cm):

Type: 4-Cycle

Compression Ratio:

Aspiration:

Rated RPM:

Cylinder Arrangement:

Turbo Charged, CAC 12 Cylinder Vee

1,338 (21.9) 5.04 (12.8) x 5.59 (14.2) 10.5 : 1 1800

Max HP Stby (kWm):

612 (457)

Exhaust System Gas Temp. (Stack): °F (°C)

1,350 (732)

Gas Volume at Stack Temp: CFM (m³/min)

2,995 (84.8)

Maximum Allowable Exhaust Restriction: in. H2O (kPa)

40.8 (10.2)

Cooling System Ambient Capacity of Radiator: °F (°C)

122 (50.0)

Maximum Allowable Static Pressure on Rad. Exhaust: in. H20 (kPa)

0.5 (0.12)

Water Pump Flow Rate: Gpm (lit/min)

174 (659)

Heat Rejection to Coolant: BTUM (kW)

25,760 (451)

Heat Rejection to CAC: BTUM (kW)

6,080 (106)

Heat Radiated to Ambient: BTUM (kW)

3,415 (59.8)

Air Requirements Aspirating: CFM (m³/min)

968 (27.0)

Air Flow Required for Rad. Cooled Unit: CFM (m³/min)

40,000 (1,132)

Air Flow Required for Heat Exchanger/Rem. Rad. CFM (m³/min)

Fuel Consumption

Consult Factory For Remote Cooled Applications

Natrual Gas

LP

At 100% of Power Rating: ft3/hr (m3/hr)

4,230 (120)

1,408 (39.8)

At 75% of Power Rating: ft3/hr (m3/hr)

3,297 (93.3)

1,200 (34.0)

At 50% of Power Rating: ft3/hr (m3/hr)

2,314 (65.5)

809 (22.9)

2.0” (2.0)

2.0” (2.0)

Fuel Inlet Size: NPT (Qty)

Fluids Capacity Total Oil System: gal (lit)

10.6 (40.0)

Engine Jacket Water Capacity: gal (lit)

13.8 (52.3)

System Coolant Capacity: gal (lit)

60.2 (228)

All calculations based on natural gas fuel. Deration Factors: Temperature: Derate 1.5% Per 10oF Over 77oF Air Inlet Temperature | Altitude: Derate 2.5% Per 1000ft Over 1200ft

NG400-01

2

Gaseous Product Line 400 kWe

DGC-2020 Control Panel Standard Features „„Digital

Metering

„„Engine

Parameters

„„Generator „„Engine „„CAN

Protection Functions

Protection

Bus ECU Communications

„„Windows-Based „„Multilingual „„Remote

Software

Capability

Communications to RDP-110 Remote Annunciator

„„16

Programmable Contact Inputs

„„Up

to 15 Contact Outputs (7 standard)

„„UL

Recognized, CSA Certified, CE Approved

„„Event „„IP

Recording

54 Front Panel Rating with Integrated Gasket

„„NFPA

110 Level 1 Compatible

Weights / Dimensions / Sound Data LxWxH

Weight lbs

OPU

156 x 76 x 90 in

9863

Level 1

156 x 86 x 116 in

12,160

Level 2

N/A

N/A

Level 3

288 x 86 x 116 in

13,506

Height measured from bottom of base to exhaust stack.

No Load

Full Load

OPU

83 dBA

86 dBA

Level 1

81 dBA

84 dBA

Level 2

N/A

N/A

Level 3

72 dBA

74 dBA

Drawings based on standard open power 480 volt standby generator. Lengths may vary with other voltages. Subject to change without notice. Sound data as measured at 23 feet (7 meters) in accordance with ISO 8528-10 at standby rating.

NG400-01

3

Gaseous Product Line 400 kWe

Optional Enclosures

*Level 1 enclosures are 100 MPH Wind Rated as standard (up to 150 MPH available). **Level 3 enclosures are 150 MPH Wind Rated as standard. ***Enclosure height does not include unit base or exhaust stack.

*All specification sheet dimensions are represented in inches. **All enclosures and fuel tanks are based on the standard standby unit configuration. Any deviation can change dimensions. ***Level 1 enclosure not UL listed.

Materials and specifications subject to change without notice. Blue Star Power Systems, Inc.

Distributed By:

52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 www.bluestarps.com

NG400-01

Rev1.0

4

ENGINEERING GUIDE Automatic Transfer Switches

ASCO Power Transfer Switch Comparison Features

ATS Product Series 185

300

4000

7000

Intended Application

Residential Light Commercial

Commercial Light Industrial

Industrial

Mission Critical Critical Power

Ampere sizes available

100 - 400

30 - 3,000

30 - 4,000

30 - 4,000

Phases Available

Single

Single or Three

Single or Three

Single or Three

Pole Counts Available Low Voltage

2 220 - 240V

2, 3 or 4 115 - 600V

2, 3 or 4 115 - 600V

2, 3 or 4 115 - 600V

Medium Voltage

N/A

N/A

N/A

5kV, 15kV

Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A

Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A

Yes Yes N/A Yes Yes N/A N/A N/A N/A N/A

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

10 -100 kA

10-100 kA

Comparison Features

Product Type Open Transition Transfer Switch Service Entrance Rated Transfer Switch Power Transfer Load Center Closed-Transition Transfer Switch Delayed-Transition Transfer Switch Soft Load Transfer Bypass-Isolation Transfer Switch Closed-Transition Bypass-Isolation TS Delayed-Transition Bypass-Isolation TS Soft Load Bypass-Isolation TS

Withstand and Close-On Ratings WCR When Used With Any Circuit Breakers

N/A

WCR When Used With Specific Circuit Breakers

10kA -35kA 100 -200kA N/A

22 -100kA 100 -200kA N/A

22 -100kA 100 -200kA 36-65kA

22-100kA 100-200kA 36-65kA

STD

STD

Yes

Yes

N/A N/A

Yes N/A

Yes N/A

Yes Yes

WCR when used with current limiting fuses Short Time Withstand Rating

N/A

Neutral Configuration Solid Switched Overlapping

ATS Product Series

Comparison

185

300

4000

7000

Voltage and Frequency Settings Phase Selection Pick up Normal Source Voltage Drop out Normal Source Voltage Pick up Emergency Source Voltage Drop out Emergency Source Voltage Frequency Pick Up Emergency Source Frequency Drop out Emergency Source Frequency Normal Overvoltage Trip Emergency Overvoltage Trip Normal Overfrequency Trip Emergency Overfrequency Trip Pick up Normal Source Frequency Drop out Normal Source Frequency Normal & Emergency Voltage Unbalance

Time Delay Settings Override Normal Source Momentary Outage Transfer to Emergency Re-transfer to Normal Utility Power Loss Mode Engine Cool Down Override Emergency Source Momentary Outage Generator Exerciser



Single Phase

Single or Three Phase

Single or Three Phase

Single or Three Phase

198 Volts 154-187 Volts 198 Volts 165 Volts 50 or 60Hz 48 or 57Hz

90% or 95% 70% to 90% 90% Fixed 75% Fixed 50 or 60 Hz 95% Fixed

85 to 100% 70 to 98% 85 to 100% 70 to 98% 50 or 60 Hz 90 to 100%

85 to 100% 70 to 98% 85 to 100% 70 to 98% 50 or 60 Hz 90 to 100%

43 or 51Hz N/A N/A N/A N/A

85% Fixed N/A N/A N/A N/A

85 to 98% 102 to 115% 102 to 115% 102 to 110% 102 to 110%

85 to 98% 102 to 115% 102 to 115% 102 to 110% 102 to 110%

N/A N/A N/A

90 to 100% 85 to 98% Yes

90 to 100% 85 to 98% Yes

1 or 3 Seconds 0 to 5 Minutes 1 Sec. to 30 Mins. 5 Minutes 4 Seconds 7 Day

0 to 6 Seconds 0 to 60 Minutes 0 to 60 Minutes 0 to 60 Minutes 0 to 60 Minutes Programmable

0 to 6 Seconds 0 to 60 Minutes 0 to 60 Minutes 0 to 60 Minutes 0 to 60 Minutes Programmable

N/A N/A N/A 1 or 3 Seconds 10 Seconds 5 Minutes 2 or 5 Minutes 4 Seconds 7 Day

Indication and Controls Load Connected to Normal

Yes

Yes

Yes

Yes

Load Connected to Emergency

Transfer Test Switch

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Terminals For Remote Transfer Control

STD

STD

STD

STD

Yes N/A N/A N/A

Yes Yes Yes STD

Yes Yes Yes Optional

Yes Yes Yes Optional

Power Manager

N/A N/A

N/A N/A

Yes Optional

Yes Optional

Transfer Controls Lock Out

N/A

N/A

Yes

Optional

Yes Yes N/A N/A N/A

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

N/A Yes N/A Yes

Yes Yes N/A Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Normal Source Available Emergency Source Available

Bypass Time Delay Switch Transfer Inhibit In-Phase Monitor Load Disconnect Contacts with Time Delay Event Log

Enclosures Type 1 Type 3R Type 4 Type 4X Type 12

Connectivity RS-485 Serial Ethernet Modbus Monitoring and Control via ASCO Products



Optional Accessories Optional

Field Kits Only

Limited

.

Limited

Extensive

.

800-800-ASCO www.ascopower.com 50 Hanover Rd, Florham Park, New Jersey 07932 U.S.A. Publication 3149 R6

© May, 2010

Printed in the U.S.A.

Power Switching & Controls for Business-Critical Continuity

24-hour protection no matter when trouble strikes

ASCO S eries 300 Power Transfer Switches for Power Outage Protection Where would you be without a constant flow of electrical power? We often take for granted that power will always be around when we need it. In reality, power failures are very common. And when the power goes out, your business suffers. Power failures are unpredictable. They can occur at any time and for any number of reasons—a bolt of lightning, a power surge, a blackout, an accident or even equipment failure. They come without warning and often at the most inconvenient times. It’s for this reason that many businesses and other entities have invested in emergency power backup systems. Typically, the system consists of an engine

2

generator and an automatic transfer switch (ATS) which transfers the load from the utility to the generator. An ATS with built-in control logic monitors your normal power supply and senses any interruptions. When the utility power fails, the ATS automatically starts the engine and transfers the load after the generator has reached proper voltage and frequency. This happens in a matter of seconds after the power failure occurs. When the utility power has been restored, the ATS will automatically switch the load back, and after a time delay, it will shut down the engine. With an Automatic Transfer Switch, you are protected 24 hours a day, seven days a week.

Typical Applications Telecom

Agriculture

In the telecommunications industry, providing a high level of service and dependability is crucial. Lost power means an interruption in service for your customers and lost business for your company. For instance, with cell sites scattered across a wide geographical region and in many remote areas, the chances of an interruption in power are increased, making Automatic Transfer Switches a valuable resource at each location. To maintain dependable service, each cell site must be monitored 24 hours a day. This can be very difficult without some type of remote monitoring and testing capability. The Series 300 Transfer Switch, combined with ASCO’s monitoring and control management system, is a costeffective, packaged solution which can help meet both of these challenging objectives without a major investment at each cell site. With ASCO’s connectivity solutions you can remotely monitor and control numerous sites from around the corner or around the world.

Maintaining electrical power is vital to an agriculture operation. If the flow of power is interrupted, your operation could be at risk unless the backup generator is quickly activated. A prolonged power outage can affect numerous aspects of the operation, from housing and feeding livestock to processing and producing the end product. With an ASCO Series 300 Transfer Switch, power will automatically be transferred over to your backup generator, eliminating the need to manually switch from utility to generator. When power is restored, the ASCO Series 300 Transfer Switch will, after an adjustable time delay to allow for utility stabilization, auto-matically switch the load back to the utility service.

Commercial / Retail, Light Industrial The retail industry is very competitive. An electrical power failure can have a dramatic impact on a retailer’s bottom line. If power is interrupted during peak shopping times, the effect could be extremely damaging to present and future business. A power interruption will not only suspend shopping, it can also create safety problems, result in lost transaction data, lost account information and damage to data collection equipment. In addition, retailers who rely on controlled climates to protect valuable inventory could suffer even greater losses, especially if the power failure occurs at a time when no one is available to rectify the situation. To avoid any of these power outage problems, simply install a backup generator with an ASCO Series 300 Transfer Switch and power outage concerns will be a thing of the past.

Municipal The ASCO Series 300 Transfer Switch can be a critical component of a municipal government’s emergency power backup system. Residents of townships, cities and counties rely on police, fire, ambulance/first aid and other critical public sector services. An interruption in power would affect the ability of emergency services to effectively respond to the needs of the community. When time is a critical factor, such as when responding to a fire alarm or an emergency call, an ASCO Series 300 Transfer Switch can be a lifesaver, switching power to the backup generator. While not all municipal services are a matter of life and death, they are always expected to be there.

3

Series 300 Power Transfer Switches

Maximum Reliability & Excellent Value With a Series 300 Transfer Switch, you get a product backed by ASCO Power Technologies, the industry leader responsible for virtually every major technological advance in the Transfer Switch industry. The ASCO Series 300 was designed for one purpose–to automatically transfer critical loads in the event of a power outage. Each and every standard component was designed by ASCO engineers for this purpose. The rugged construction and proven performance of the ASCO Series 300 assure the user of many years of complete reliability. The Series 300 is even designed to handle the extraordinary demands placed on the switch when starting or restarting stalled motors and switching high inrush loads. ASCO’s Series 300 modular, compact design makes it easy to install, inspect and maintain. All parts are accessible from the front so switch contacts can be easily inspected.

Features The Series 300 is listed to UL 1008 standard for Transfer Switch Equipment and CSA standard C22.2 for automatic transfer switches. Meets NFPA 110 for Emergency and Standby Power Systems and the National Electrical Code (NEC) Articles 700, 701 and 702. 30 through 3000 amps in a compact design. Available to 600 VAC, single or three phase. True double-throw operation: The single solenoid design is inherently inter-locked and prevents contacts from stopping between sources or from being in contact with both sources at the same time.

UL Listed Withstand & Close-On Ratings Available Symmetrical Amperes RMS Switch Ratings Amps





30 70 - 200 230 260, 400 600 600 600 800,1000,1200 1600, 2000 2600, 3000

Notes:

4

When Used With Current Limiting Fuses

Maximum Voltage

When Used With Specific Circuit Breakers

100,000 200,000 100,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000

480v/60Hz 480v/60Hz 480v/60Hz 480v/60Hz 600v/60Hz 480v/60Hz 240v/60Hz 600v/60Hz 600v/60Hz 600v/60Hz

10,000 22,000 22,000 42,000 42,000 50,000 65,000 65,000 85,000 100,000

1. Current – limiting fuse should be Class J type through 400 amps:  use Class L type above 400 - amp fuse rating 2. Refer to publication 1128 for specific manufacturer­’s breakers

Fig. 1: ASCO Power Transfer Switch rated 200 amperes shown in Type 3R enclosure

There’s no danger of the Series 300 ATS transferring loads to a dead source because the unique ASCO single-solenoid operator derives power to operate from the source to which the load is being transferred. Easy-to-read flush-mounted control and display panel provides LED indicators for switch position and source availability. It also includes test and time-delay bypass switches as standard features. Standard engine exerciser for weekly automatic testing of engine generator set with or without load. Adjustable time-delay feature prevents switch from being activated due to momentary utility power outages and generator dips. Supplied with solid neutral termination. Optional switched neutral pole available. Accessory kits available. Available for immediate delivery. Now available for service entrance applications. Contact Asco for assistance.

Series 300 Power Transfer Switches Designed to Fit Anywhere The ASCO Series 300 product line represents the most compact design of automatic power transfer switches in the industry. With space in electrical closets being at a premium, the use of wall or floor-mounted ASCO Power Transfer Switches assures designers optimum utilization of space. All transfer switches through 2000 amps are designed to be completely front accessible. This permits the enclosures to be installed flush to the wall and still allows installation of all power cabling and connections from the front of the switch. Cable entrance plates are also standard on the 1600 and 2000 amp units to install optional side-mounted pull boxes for additional cable bending space.

Fig. 3: ASCO Power Transfer Switch rated 400 amperes

Fig. 4: ASCO Power Transfer Switch rated 600 Amperes

Fig. 6: ASCO Power Transfer Switch rated 2000 amperes shown in Type 3R enclosure

Fig. 2: ASCO Power Transfer Switch rated 200 amperes

Fig. 5: ASCO Power Transfer Switch rated 1000 amperes

Fig. 7: ASCO Power Transfer Switch rated 3000 amperes

5

Series 300 Microprocessor Controller

The ASCO Microprocessor Controller is used with all sizes of Power Transfer Switches. It represents the most reliable microprocessor controller in the industry and includes, as standard, all of the voltage, frequency, control, timing and connectivity functions required for most emergency and standby power applications.

Voltage & Frequency Sensing Adjustable three-phase, close-differential voltage sensing on normal source. Normal source pickup voltage is adjustable to 95% of nominal; drop-out is adjustable from 70% to 90% of nominal. Frequency sensing on emergency source. Pickup at 95% and dropout at 85% of nominal.

Time Delays

Fig. 8: ASCO Series 300 Microprocessor Controller

Adjustable time delay to override momentary normal source outages to delay all transfer switch and enginestarting signals. Transfer to emergency time delay––Adjustable from 0 to 5 minutes for controlled timing of load transfer to emergency. Re-transfer to normal time delay––Adjustable to 30 minutes. Five-minute unloaded running time delay for emergency engine generator cool down. Four-second time delay to ignore momentary voltage and frequency transients during initial genset loading.

Standard Selectable Features

Fig. 9: Door-Mounted Control & Display Panel

Inphase monitor to transfer motor loads, without any intentional off time, to prevent inrush currents from exceeding normal starting levels. Engine exerciser to automatically test backup generator each week—Includes control switch for testing with or without load. Selective load disconnect, double-throw contact to operate at an adjustable 0 to 20 second adjustable time delay prior to transfer and reset 0 to 20 seconds after transfer. 60 Hz or 50 Hz selectable switch. Three-phase/single-phase selectable switch.

Remote Control Features Control and Display Panel Easy-to-read flush-mounted control and display panel provides LED indicators for switch position and source availability. It also includes test and time-delay bypass switches.

6

Terminal provisions for connecting: Remote test switch. Remote contact for test or for peak shaving applications. Circuit will be automatically bypassed if emergency source fails. Remote time-delay bypass switch.

Series 300 Microprocessor Controller

Battery to Maintain Engine Exerciser Clock Settings

Re-transfer to Normal Adjustable Time Delay

Simple and Accurate Adjustment of Voltage, Frequency and Time-Delay Settings Without Need for Meters and Variable Power Supplies

Transfer to Emergency Adjustable Time Delay

Dip Switches for Enabling Built-In Control Functions Serial Communication Port

Customer Control Interfaces

Fig. 10: Microprocessor Controller

Performance Features 600 volt spacing per UL and CSA standards. Interfacing relays are industrial grade, plug-in type with dust covers. Meets or exceeds the requirements for Electromagnetic Compatibility (EMC).



ANSI C37.90A/IEEE472 Voltage Surge Test NEMA ICS-109.21 Impulse Withstand Test Digital circuitry isolated from line voltages IEC 801-2 Electrostatic discharge (ESD) immunity ENV50140 and IEC 803-1: Radiated electromagnetic field immunity

IEC 801-4 Electrical fast transient (EFT) immunity ENV50142 Surge transient immunity ENV50141: Conducted radio-frequency field immunity EN55011: Group 1, Class A conducted and radiated emissions Optically isolated RS-485 Serial Port EN61000- 4-11 voltage dips and interruptions immunity

7

Series 300 ATS Optional Accessories Accessory 11BG A programmable engine exerciser that provides for weekly or bi-weekly operation, includes one form C contact for source availability of normal and one contact for availability of emergency (contact rating 2 amps @ 30 Vdc, 0.5 amp @ 125 Vac resistive). The programmable engine exerciser incorporates a 7 day or 14 day time base with a digital readout display. Includes “with or without” load control selection for exerciser period.

Accessory 14AA /14BA Auxiliary contacts to indicate position of main contacts. Two (2) for normal and two (2) for emergency position (one set is standard).

Accessory 44A Strip Heater with thermostat for extremely cold areas to prevent condensation and freezing of this condensation. External 120 volt power source required.

Fig. 11: Programmable Engine Exerciser with Source Availability Contacts (Accessory 11BG)

Accessory 44G Strip Heater with thermostat, wired to load terminals: 208-240, 360-380, 460-480, 550-600 volts. Contains wiring harnesses for all transfer switch sizes.

Accessory 72A /72E *See “Connectivity Products”, Page 18

Accessory 123 A protective window that includes a poly-carbonate frame and weather gasket to provide secure access to the membrane interface for the type 1 enclosures. This lockable cover is an alternative to providing 3R secure enclosures.

Fig. 12: Strip Heater Kit (Accessory 44G)

Field Conversion Kits for Series 300 Transfer Switches Kit No.

Description

K629830 Engine Exerciser and source availability contacts (Acc. 11BG) K613127-001 Strip Heater Kit (125 watt) 120 volt (Acc. 44A) K613127-002 Strip Heater Kit (125 watt) 208-480 volt (Acc. 44G) K609027 K473872-001 K755257-001 K754603-001 K778330-001

Cable Pull Box (1600-2000 amp) 6 FT Extension Harness1 Serial Module with or without power manager (Acc. 72A) Connectivity Module with or without power manager (Acc. 72E) Window Kit (Acc. 123)

1. For 30-200 Amp switches only, not available for 300SE, or 300L

Fig. 13: Window Kit (Accessory 123)

8

Series 386 Non-Automatic Power Transfer Switches User-Initiated Control ASCO 386 non-automatic transfer switches are generally used in applications where operating personnel are available and the load is not an emergency type requiring automatic transfer of power. The power-switching mechanism and controller is the same hardware used on the highly reliable ASCO Series 300 transfer switches. ASCO 386s are furnished as standard with a momentary-type selector switch to initiate transfer and re-transfer. They can also be arranged for remote control via ASCO’s connectivity products.

Electrical Features: Listed under UL 1008, CSA certified: - UL listed through 480 VAC. - CSA certified through 600 VAC. Door-mounted selector switch for local, manually initiated electrical control. Sizes from 30 through 3000 amps. Available to 600 VAC, 50 or 60 Hz. Rated for all classes of load transfer. 100% tungsten load ratings through 400 amps. Designed for emergency and standby applications. Same withstand and close-on rating as Series 300.

Standard Selectable Control Features: I nphase monitor to transfer motor loads between live sources, without any intentional off time, to prevent inrush currents from exceeding normal starting levels. Selective load disconnect, double-throw contact to operate at an adjustable 0 to 20 second time delay prior to transfer and reset 0 to 20 seconds after transfer. High/Low nominal voltage setting. Allows user to adjust for source low reduced voltage conditions in remote areas. 60 Hz or 50 Hz selectable switch. Single/Three-phase selectable switch.

Control Features: Fig. 14: ASCO 386 400 Amp Type 1 Enclosure w/Optional Accessories 9C, 9D Source Availability Lights

Switch position indicating signal lights. One auxiliary contact closed when transfer switch is connected to normal and one closed on emergency, standard feature 14A/14B.

Optional Accessories:

6Q Key-operated, momentary source selector switch furnished instead of the standard selector switch.

9C, 9D Source availability lights to provide operator with a local indication of power source availability.

Accessory 14AA/14BA auxiliary contacts to indicate

Fig. 15: Control and Display Panel

position of main contacts. Two (2) for normal position and two (2) for emergency position (one set is standard). 72A Serial module (5110) is used to allow local or remote communications with ASCO POWERQUEST® connectivity products. Special Enclosures (Specify by appropriate code in catalog number): Type 3R: Rain-tight Type 4: Weatherproof Type 12: Oil Tight 72E Connectivity Module 5150 is used to bring several different serial devices that communicate at different baud rates and with different protocols to a common Ethernet media.

9

Series 300 & 386 Transfer Switch Ordering Information To order an ASCO Series 300 Power Transfer Switch, complete the following catalog number:

300 + B

+

Product Neutral Code

Voltage Code

Continuous rating

3 poles, 30, 70, 104, 150, 2004, 3Ø 2304, 260, 400, 600, 800, 1000, 1200, 1600, 2000 26005, 30005

1

Switched Neutral

N

+

Amperes

2 poles, 1Ø

Solid Neutral

B

600

Poles

Blank

300

3 +

A3 B3 C D E F H J K L M N Q R

1

+

X

+

C

+

Enclosure

Options

Controller

+

Blank Open Type

Insert “X”

115 120 208 220 230 240 380 400 415 440 460 480 575 600

If optional accessories are required

1

C

Type 1 (Standard)

F

Type 3R

G

Type 4

H

Type 4X Type 12

M

Type 3R Secure

N

Type 4 Secure

P

Type 4X Secure Double Door SS

R

Type 3RX Secure Double Door SS

+ 480 V 60 Hz

Optional Accessories 11BG

Programmable Engine Exerciser

14AA/14BA

2

L

11CD

Auxiliary Contacts (2 sets)

Specific Volt & Freq This information is necessary to allow correct control settings prior to shipment

44A, 44G

2

Strip Heater w/ Thermostat

72A

Serial Module

72E

6

Connectivity Module

123 Window Kit

6,7

To order an ASCO Series 386 Transfer Switch, complete the following catalog number:

386 + Product 386

B + Neutral Code A

3 Phase Poles

Solid Neutral

2 poles, 1Ø

B1

3 poles, 3Ø

Switched Neutral

600

+

N

+

Voltage Code

Amperes Continuous rating 30, 70, 100, 150, 2004, 2304, 260, 400, 600, 800, 1000, 1200, 1600, 2000, 2600, 30005

A3 B3 C D E F H J K L M N Q R

115 120 208 220 230 240 380 400 415 440 460 480 575 600

+

1

+

Controller

1

X

C

+

+

Options

Enclosure

Insert “X”

Blank Open Type Type 1 C (Standard)

If optional accessories are required

9C/9D + 480 V 60 Hz Optional Accessories

Specific Volt & Freq

6Q

This information is necessary to allow correct control settings prior to shipment

Key-Operated Control

F

Type 3R

G

Type 4

H

Type 4X

L

Type 12

2

Source Availability Lights

M

Type 3R Secure

Auxiliary Contacts

N

Type 4 Secure

P

Type 4X Secure Double Door SS

R

Type 3RX Secure Double Door SS

2

9C/9D

14AA/14BA 72A

6

Serial Module All Accessories

6,7

Notes:

1. Specify neutral code “C” for 260 and 400 amperes only. 2. Available 30-1000, and 1600 amps. Use Type 3R for 1200, 2000, 2600 and 3000 amp applications. 3. 115-120 volt available 30-400 amps only. For other voltages contact ASCO. 4. 200 and 230 amp rated switches for use with copper cable only. 5. Secure 3R type provided as standard for 2600-3000 amp when outdoor enclosure is required. 6. Type 304 Stainless Steel is standard. Suitable for indoor or outdoor use where there may be caustic or alkali chemicals in use. To provide an improved reduction in corrosion of salt and some chemicals, optional type 316 Stainless Steel is recommended. This is a preferred choice for marine environments. 7. Available on switches rated 1200, 2000, 2600, and 3000 Amps.

Extended Warranties for Series 300 Transfer Switches

10

Catalog No.

Description

2EXW300

Two-Year Extended Warranty (Parts & Labor)

3EXW300

Three-Year Extended Warranty (Parts & Labor)

4EXW300

Four-Year Extended Warranty (Parts & Labor)

5EXW300

Five-Year Extended Warranty (Parts & Labor)

72E

Connectivity Module

Series 300 & 386 Transfer Switch Dimensions and Shipping Weights UL Type 1 Enclosure4 Switch Rating Amps

Phase Poles

Neutral Code

Width

2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3

A B A B A B3 or C A B3 or C A B A B A B A B A B A B A B A B

17 1/2 (445) 17 1/2 (445) 17 1/2 (445) 17 1/2 (445) 18 (457) 18 (457) 18 (457) 18 (457) 24 (610) 24 (610) 24 (610) 24 (610) 34 (864) 34 (864) 34 (864) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965)

30, 70, 100*, 104 150, 200 *Series 386 only

2303, 260, 400

600

800, 1000

1200 1600, 20001 2600, 30002

Dimensions, In. (mm) Height Depth 31 (787) 31 (787) 31 (787) 31 (787) 48 (1219) 48 (1219) 48 (1219) 48 (1219) 63 (1600) 63 (1600) 63 (1600) 63 (1600) 72 (1829) 72 (1829) 72 (1829) 72 (1829) 87 (2210) 87 (2210) 87 (2210) 87 (2210) 87 (2210) 87 (2210) 91 (2311) 91 (2311)

11 5/8 (295) 11 5/8 (295) 11 5/8 (295) 11 5/8 (295) 13 (330) 13 (330) 13 (330) 13 (330) 17 (432) 17 (432) 17 (432) 17 (432) 20 (508) 20 (508) 20 (508) 20 (508) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 60 (1524) 60 (1524)

Approx. Shipping Notes: 1. Unit is designed for top cable Weight Lb. (kg) entry of emergency & load and ­­69 (32) 73 (33) 73 (33) 75 (34) 100 (45) 110 (50) 100 (45) 120 (55) 263 (119) 270 (122) 270 (122) 277 (126) 450 (204) 475 (217) 475 (217) 500 (228) 685 (312) 705 (321) 705 (321) 725 (328) 925 (419) 975 (441) 1700 (771) 2135 (969)

bottom entry of normal. A cable pull box is also available for all top or bottom cable access when required (optional accessory kit #K609027). Not required for type 3R, 4X & 12 enclosures where available. 2. Enclosures for 2600, 3000 amps are free-standing with removable top, sides & back. 3. Neutral Code “B” for 230 amperes only. 4. Dimensional data is approximate and subject to change. Certified dimensions available upon request.

UL Type 3R, 4 or 12 Enclosure1,4,5,6 Switch Rating Amps

Phase Poles

Neutral Code

2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3

A B A B A B3 or C A B3 or C A B A B A B A B A B A B A B A B

30, 70, 100*, 104 150, 200 *Series 386 only

2303, 260, 400

600

800, 1000

12006 1600, 20002 2600, 3000

Dimensions, In. (mm) Width Height Depth 17 1/2 (445) 17 1/2 (445) 17 1/2 (445) 17 1/2 (445) 18 (458) 18 (458) 18 (458) 18 (458) 24 (610) 24 (610) 24 (610) 24 (610) 34 (864) 34 (864) 34 (864) 34 (864) 41 (1043) 41 (1043) 41 (1043) 41 (1043) 41 (1043) 41 (1043) 41 (1043) 41 (1043)

35 (886) 35 (886) 35 (886) 35 (886) 50 1/2 (1284) 50 1/2 (1284) 50 1/2 (1284) 50 1/2 (1284) 63 (1602) 63 (1602) 63 (1602) 63 (1602) 75 (1907) 75 (1907) 75 (1907) 75 (1907) 94 1/2 (2403) 94 1/2 (2403) 94 1/2 (2403) 94 1/2 (2403) 95 1/2 (2428) 95 1/2 (2428) 95 1/3 (2424) 95 1/3 (2424)

11 5/8 (295) 11 5/8 (295) 11 5/8 (295) 11 5/8 (295) 14 1/3 (364) 14 1/3 (364) 14 1/3 (364) 14 1/3 (364) 18.50 (470) 18.50 (470) 18.50 (470) 18.50 (470) 20 (508) 20 (508) 20 (508) 20 (508) 33 1/2 (852) 33 1/2 (852) 33 1/2 (852) 33 1/2 (852) 62 (1577) 62 (1577) 74 (1882) 74 (1882)

Approx. Shipping Notes: 1. 30-1000 amps non-secure enWeight Lb. (kg) closure. 1200-3000 amps secure ­­84 (38) 87 (40) 87 (40) 90 (41) 132 (60) 140 (63) 140 (63) 148 (67) 664 (300) 672 (303) 672 (303) 680 (307) 664 (300) 672 (303) 672 (303) 680 (307) 1131 (513) 1160 (526) 1160 (526) 1189 (539) 1810 (817) 1860 (843) 2005 (905) 2070 (938)

enclosure 2. When climate conditions at installation site present condensation risk, special precautions should be taken, such as the inclusion of space heaters, to prevent interior condensation and freezing of this condensation. 3. Neutral code “B” for 230 amperes only. 4. Dimensions for switch sizes 30 1000 amperes suitable for Type 3R, 4, or 12 non secure enclosure, 1200 -3000 amperes only suitable for type 3R. 5. For 1200 ampere type 4, or 12 use 1600 amperes secure enclosure dimensions. 6. Dimensional data is approximate and subject to change. Certified dimensions available upon request.

Series 300 & 386 External Power Connections Sizes UL-Listed Solderless Screw-Type Terminals Switch Rating (Amps)

30 - 230

Ranges of AL-CU Wire Sizes (Unless Specified Copper Only)

2

260, 400 600 800, 1000, 1200 1600, 2000 2600, 3000

One #14 to 4/0 AWG Two 1/0 AWG to 250 MCM or One #4 AWG to 600 MCM Two 2/0 AWG to 600 MCM Four 1/0 to 600 MCM Six 1/0 to 600 MCM Twelve 3/0 to 600 MCM

Notes: 1. All Series 300 switches are furnished with a solid neutral plate (unless switched neutral configuration is specified) and terminal lugs. Specify “A” in catalog number to order a neutral plate on the series 386 switches. 2. 200 and 230 amp rated switches for use with copper cable only. Refer to paragraph 310.15 of the NEC for additional information. 3. Use wire rated 75oC minimum for all power connections.

11

Series 300SE Power Transfer Switch The ASCO Service Entrance Power Transfer Switch combines automatic power switching with the necessary disconnecting, grounding, and bonding required for use as service entrance equipment. The power transfer switch meets all National Electrical Code requirements for service entrance use. Transfer switches generally are installed at facilities that have a single utility feed and a single emergency power source.

600 - 3000 Amp Construction

ASCO Series 300SE products use two types of construction. Products 400 amperes or less, utilize a single enclosure including a service (utility source) disconnect circuit breaker, as well as the power transfer switch, grounding and bonding provisions. Products 600 amperes and above, utilize a multi-section switchboard construction including a service equipment section containing the service (utility source) disconnect circuit breaker, grounding, and bonding provisions. A second section contains the power transfer switch.

Fig. 16: ASCO Series 300 SE Rated 800 amperes Type 1 enclosure with Service Entrance Equipment

Product Features:

70 - 400 Amp Construction

Suitable for use as service entrance equipment. Listed to UL 891 (standard for switchboards) for 600 - 3000 amps, sizes and UL 1008 (standard for panel-boards) for 70 - 400 amps. Automatic Transfer Switch is listed to UL 1008 for total system loads Sizes available from 70 - 3000 amps, 600 VAC, 50 or 60 Hz, single or three phase Silver plated copper ground and neutral bus solderless screw type terminals Ground fault trip protection provided on sizes 1000 amps and above Available with solid or switched neutral

Fig. 17: ASCO Series 300 SE rated 200 amperes in Type 1 enclosure with single source breakers

Series 300SE Transfer Switch Ordering Information To order an ASCO Series 300SE Power Transfer Switch, complete the following catalog number:

3AUS + Product 3AUS

B

+

3

Neutral Code

Phase Poles

B1

2 poles, 1Ø

Switched Neutral

3 poles, 3Ø

+

400 Amperes Continuous Rating

70, 100, 150, 2006, 2256, 250, 400, 600, 800, 1000, 1200, 1600, 2000 2500, 3000

N

+

+

Voltage Code A3 B3 C D E F H J K L M N Q R

115 120 208 220 230 240 380 400 415 440 460 480 575 600

1

+

Controller 1

X

C

+

Options Insert “X” If optional accessories are required

+

Enclosure Blank

Open Type

C

Type 1 (Standard)

F G H

Type 3R Type 4X

L

Type 12

M

Type 3R Secure

N

Type 4 Secure

P

Type 4X Secure Double Door SS

R

Type 3RX Secure Double Door SS

Type 4

2

2

11CD

+

Specific Volt & Freq

11BG Programmable Engine Exerciser

This information is necessary to allow correct control settings prior to shipment

14AA/14BA Auxiliary Contacts (2 sets) 44G Strip Heater w/Thermostat 72A Serial Module

6

72E Connectivity Module 73A Surge Suppressor

7,8

Notes:

12

1. Specify neutral code “C” for 250 and 400 amperes only. 2. Available 70-1000 ampacity. Use Type 3R for 1200-3000 amp applications. 3. 115-120 volt available 150-400 amps only. 4. A solid neutral is standard on 3AUS. 5. For switch sizes 70 - 225 amperes only.

240 V/60

Optional Accessories

6. 200, 225 amp rated switch suitable for use with copper cable only. 7. Type 316 Stainless Steel is standard. It provides an improved reduction in corrosion of salt and some chemicals. It is the preferred choice for marine environments. 8. Available only on switches rated 1200, 2000, 2600, and 3000 Amps.

Series 300SE Transfer Switch Dimensions and Shipping Weights UL Type 1 Enclosure4 Switch Rating Amps

Dimensions, In. (mm) Height

Phase Poles

Neutral Code

Width

2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3

STD B STD B STD C STD C STD B STD B STD B STD B STD B STD B

36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965)

Phase Poles

Neutral Code

Width

2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3

STD B STD B STD C STD C STD B STD B STD B STD B STD B STD B

36(914) 36(914) 36(914) 36(914) 36(914) 36(914) 36(914) 36(914) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041)

70, 100 ,150, 200, 225 250, 400

6001, 8001

10001, 12001 16001, 20001 25001, 30001

48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311)

Depth

Approx. Shipping Weight Lb. (kg)

13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 28 (711) 28 (711) 28 (711) 28 (711) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 72 (1829) 72 (1829)

400 (185) 408 (188) 408 (188) 416 (192) 400 (185) 408 (188) 408 (188) 416 (192) 800 (370) 820 (378) 820 (378) 846 (390) 1085 (501) 1105 (510) 1105 (510) 1134 (523) 2590 (1198) 2640 (1218) 4590 (2118) 4655 (2148)

Depth

Approx. Shipping Weight Lb. (kg)

16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 34(864) 34(864) 34(864) 34(864) 62(1575) 62(1575) 62(1575) 62(1575) 62(1575) 62(1575) 85(2159) 85(2159)

180 (83) 188 (87) 188 (87) 196 (90) 440 (203) 448 (207) 448 (207) 485 (225) 990 (458) 1010 (467) 1010 (467) 1036 (479) 1305 (604) 1325 (613) 1325 (613) 1354 (626) 2890 (1337) 2940 (1360) 5350 (2474) 5415 (2504)

UL Type 3R Enclosure4 Switch Rating Amps 70, 100 ,150, 200, 225 must specify

250, 400

6001, 8001

10001, 12001 16001, 20001 25001, 30001

Notes: 1. Unit is designed for top and bottom cable entry for all services

and load. 2. Enclosures for 600 – 3000 amps are freestanding. 3. When temperatures below 32° F can be experienced, special precautions should be taken, such as the inclusion of strip heaters, to prevent condensation and freezing of this condensation. This is

Extended Warranties for Series 300SE Transfer Switches Catalog No. 2EXW300SE 3EXW300SE 4EXW300SE 5EXW300SE

Dimensions, In. (mm) Height 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 96(2438) 96(2438)



particularly important when environmental enclosures (Type 3R, 4 & 12) are ordered for installation outdoors. See Optional Accessories page for space heater options (acc. 44G). 4. Dimensional data is approximate and subject to change. Certified dimensions available upon request.

Series 300SE External Power Connections

Sizes UL-Listed Solderless Screw-Type Terminals

Description

Switch Rating

Two-Year Extended Warranty (Parts & Labor) Three-Year Extended Warranty (Parts & Labor) Four-Year Extended Warranty (Parts & Labor) Five-Year Extended Warranty (Parts & Labor)

Series 300SE AIC Rating Switch Rating

AIC Rating

Voltage

70, 100, 150, 200, 225 250, 400 600 800, 1000,1200, 1600, 2000 2500, 3000

25,000 35,000 50,000 65,000 100,000

480 480 480 480 480

70, 100, 150, 200*, 225* 250, 400 600 800, 1000, 1200 1600, 2000 2500 3000

Ranges of AL-CU Wire Sizes (Unless Specified Copper Only)

One #14 to 4/0 AWG Two 1/0 AWG to 250 MCM or One #4 AWG to 600 MCM Two 1/0 AWG to 600 MCM Four 1/0 to 600 MCM Six 1/0 to 600 MCM Twelve 3/0 to 600 MCM Twelve 3/0 to 600 MCM

Note: All Series 300SE switches are furnished with a solid neutral plate (unless switched neutral configuration is specified) and terminal lugs. * 200 and 225 amp rated switch for use with copper cable only.

13

Series 300L Power Transfer Load Center • Conventional double throw transfer switch configuration • Automatic Transfer Switch is listed to UL1008, the standard for Transfer Switch Equipment, and meets NFPA 110 for Emergency and Standby Power Systems and the National Electrical Code (NEC) Articles 700, 701, and 702. Also certified to CSA 22.2 No. 178 • Rated up to 240VAC, 200, or 400 amps • Available in Type 1 indoor, or Type 3R secure aluminum outdoor enclosure • Reliable and field proven single solenoid operating mechanism • Programmable microprocessor controller with flush mounted control and display panel • LED indicators for switch position and source availability • Engine exerciser for weekly automatic testing of engine generator set with or without load • Two auxiliary contacts, one contact closed when switch is in normal position and one contact closed when switch is in emergency position • Suitable as service entrance equipment, includes main circuit breaker overcurrent protection on the normal source, and circuit breaker disconnect device on emergency • Includes a UL 67 Listed 42 position Square - D panelboard load center • Local/remote communications capability for interfacing with ASCO POWERQUEST® communication products 14

ASCO 300L Automatic Power Transfer Load Center shown with optional quick connect Cam - Loc assembly and bottom Telco cabinet section (in type 3R secure aluminum enclosure)

Short Circuit Ratings 200A Mains: 22kA at 240vac (Main circuit breaker (Normal & Emergency) Square D circuit breakers rated 2/3 pole, 200A) Note: If a generator input receptacle is supplied for a portable generator then the ratings are as follows: Normal Source – 22kA at 240 vac (Utility Main Disconnect circuit breaker) Emergency Source #2 (Permanent Generator Input circuit breaker) – 10kA at 240vac Emergency Source -#1 (Portable Generator Input circuit breaker) – 5kA at 240vac 400A Mains: 42kA at 240vac. (Main circuit breaker (Normal & Emergency) Square D circuit breakers rated 2/3 pole, 400A) Panelboard: Square D 225/400A series rated 42 circuit panelboard single/three phase with 100% rated neutral, accepts bolt – on or plug – in branch devices.

300L Power Transfer Switch Ordering Information 300 + L4 + Product 300

2

200

+

Load Center

Poles

4 = 42 Space

2 poles, 1Ø

F

+

Amperes

3 poles, 3Ø

C

208

F

240

5

X

+

Controller

Voltage Code

Continuous Rating

200 400

+

1

C

+

Options

Insert “X” if optional accessories are required

+

Enclosure

C M

73TL1 Optional Accessories

Type 1 (Standard)

11BG - Programmable Engine Exerciser

Type 3R Secure (Outdoor)

14AA/14BA - Auxiliary Contacts (2 Sets)1 37P - Generator Receptacle 2

+ 240V 60Hz Specific Voltage & Freq This Information is necessary to allow correct settings prior to shipment

44A - Strip Heater w/Thermostat 72A -Serial Module 72E - Connectivity Module 73 - Surge Suppression (TVSS) 85L - Power Manager 117IB - Interlock Breaker for Portable Generator 128TB - Telco Cabinet 130MG - Cam Loc2

1. Available on 300L, Power Transfer Load Center only. (two sets are standard) for 7000L Series. 2. Available for Type 3R enclosure only, rated 200 Amps. Not available for 400 Amp.

Sizes UL-Listed Solderless Screw-Type Terminals Switch Rating (Amps)

Max # of Conductors Ranges of AL-CU Wire Sizes per Terminal (Unless Specified Copper Only)

# 4 AWG to 250 MCM # 1 AWG to 600 MCM # 1 AWG to 250 MCM

One One Two

200 400

Dimensions for UL Type 1 and 3R Secured Enclosure Dimensions, In. (mm) Height

Phase Poles

Width

200

2,3

30(762)

78(1981)

6(152)

250(115)

400

2,3

38(965)

80(2032)

7-1/4(184)

300(138)

2,3

36(914)

53(1346)

11(279)

305(141)

2,3

38(965)

84(2134)

11-1/4(286)

325(149)

Switch Rating Amps

Depth

Approx. Shipping Weight Lb. (kg)

Enclosed UL Type1

Enclosed UL Type3R Aluminum Secure 2001 400

Note: 1. Add 20 inches to the height of the type 3R enclosure if accessory 128TB, Telco cabinet is required.

Extended Warranties for Series 300L Power Transfer Center Switches

Field Conversion Kits for Series 300L Transfer Switches

Catalog No.

Description

Kit No.

2EXW300L 3EXW300L 4EXW300L 5EXW300L

Two-Year Extended Warranty (Parts & Labor) Total 2 years Three-Year Extended Warranty (Parts & Labor) Total 3 years Four-Year Extended Warranty (Parts & Labor) Total 4 years Five-Year Extended Warranty (Parts & Labor) Total 5 years

K733433-001 Single Phase Surge Suppression 240v/120v (Acc. 73V*1) K733433-003 Three Phase Surge Suppression 209v/120v (Acc. 73V*3)

Note: 1.

Description

Consult ASCO for Type 3R secure enclosures

15

Series 300 Power Monitoring & Control ASCO Connectivity Solutions ASCO POWERQUEST® communications products allow for the monitoring and control of power transfer switches in your Emergency or Standby Power Distribution System. Local and remote networks are supported with either single or multiple points of access and web-enabled communications allow access to your power system from anywhere around the world.

Features

Monitors and controls Power Transfer Switches and Engine Generators Monitors normal and emergency voltages and frequency Indicates transfer switch position and source availability Provides transfer and re-transfer of loads for system testing View normal and emergency voltage and frequency settings View transfer switch time-delay settings Provides transfer switch rating and identification Automatic notification of alarms by E-mail View current, power and power factor with ASCO Power Managers connected to the system

POWERQUEST ® Typical Network Architecture

ASCO 5110 (72A) Serial Modules RS-485

ASCO 5150 (72E) Connectivity Modules

ASCO 5200 Power Manager

To Additional Automatic Transfer Switches

Generator 1

ASCO ATS 1

Ethernet switch

POWERQUEST® 32.15 Software

ASCO ATS 2

ASCO 5110 (72A) Serial Modules RS-485

ASCO 5150 (72E) Connectivity Modules

ASCO 5200 Power Manager

To Additional Automatic Transfer Switches

Generator 2

ASCO ATS 1

16

ASCO ATS 2

Series 300 Power Monitoring & Control Local Computer

Remote Access Computer Ethernet RS 485

Ethernet Switch

Internet

Pager

Firewall

E-mail Server

ASCO 5500 Thin Web Server

Ethernet

Monitoring and Control

ATS Annunciator

Modbus/RTU Building Management Computer

RS 485

ASCO 4000 Series Power Control System

Ethernet Switch

ASCO 5110 (72A) Serial Modules

ASCO 5150 (72E) Connectivity Modules To Additional Automatic Transfer Switches

ASCO ATS 1

ASCO ATS 2

To Additional Automatic Transfer Switches

ASCO ATS 1

ASCO ATS 2

The 5500 Thin Web Server is a client-server application requiring no software to be installed on the client computer. When combined with ASCO Communication Interface Modules (5110, 5150), it provides the most comprehensive Intranet and Internet communication system for the monitoring and control of power transfer switches and engine generators located in your emergency or standby power distribution system. The communication system allows multiple client access, from local or remote locations, and provides for the monitoring of up to 64 power transfer switches and eight (8) engine generators. In addition, automatic paging is provided for all alarm signals.

17

Series 300 Connectivity Products POWERQUEST ® Solutions Comparison ASCO Connectivity Solution Guide Feature

5500 POWERQUEST® Thin Web Server 32.15

5150 Connectivity Module

5350 Remote Annunciator

Quantity of Monitored / Controlled Power Transfer Switches per LAN

32

64

1

8

Number of Monitored / Controlled Gensets

4

8

1

8

Control & Monitoring Capability

Yes

Yes

No

Yes

Embedded Web Pages

No

Yes

Yes

Ethernet Network Compatible

Yes

Yes

Yes

Yes Yes

Monitor Multiple Protocols & Baud Rates (ASCO I, ASCO II, Modbus)

No

No

Yes

Yes

Intranet

Internet

Intranet

Intranet

Monitor Multiple Sites Multiple Client Access

No

Up to 8

Up to 8

Up to 8

Client Software Required

Yes

Internet Explorer

Internet Explorer

Internet Explorer*

Monitors Dissimilar ASCO Controllers on Common LAN

No

No

Yes

Yes

Communicates with ASCO Remote Annuciators

No

No

Yes

Yes

E-mail / Paging Alarms

No

Yes

No

No

Historical Trending Option Alarms

No

Yes

No

Yes**

* Internet Explorer only required for initial communications set up ** Historical trending not available on Remote Annunciator.

5110 Serial Module

Cat. No: 5110 Acc. No: 72A

Fig. 19: Serial Module

The Serial Module (5110) is used to allow local or remote connectivity with ASCO POWERQUEST® connectivity products. The module is used to connect Series 300 transfer switches to a serial network via an RS-485 interface. The module has two port connectors used for ATS & Stand-alone Power Manager connectivity. The serial connection is accomplished from a 5-pin terminal header/socket block. The serial network can support up to 32 devices.

5150 Connectivity Module Cat. No: 5150 Acc. No: 72E

Fig. 20: Connectivity Module

The Connectivity Module (5150) is used to bring several different serial devices that communicate at different baud rates and with different protocols to a common Ethernet medium. The module is used to connect Series 300 transfer switches to a standard 10BaseT Ethernet TCP/IP network using standard RJ-45 connectors. The module contains built in JAVATM applets (program applications for an internet browser) for each monitored device that can load automatically to a standard Web Browser. The module is designed to communicate with up to 8 clients such as Web Browsers, and POWERQUEST® systems simultaneously over the ethernet connection.

5310 ATS Remote Annunciator Cat. No: 5310

Based on the same core technology as the ASCO 5350 ATS Remote Annunciator (next page), the 5310 provides remote annunciation of transfer switch status and transfer/ retransfer control for a single transfer switch. Built-in Ethernet technology provide fast and reliable communications.

18

Fig. 21: Single Channel Automatic Transfer Switch Annunciator

Series 300 Power Connectivity Products 5350 ATS Remote Annunciator Cat. No: 5350

Fig. 22: Eight Channel Automatic Transfer Switch Annunciator

The ASCO 5350 ATS Remote Annunciator is a stand alone device capable of providing individual status annunciation for up to eight transfer switches. Separate LEDs indicate switch status and position. Push buttons initiate transfer switch operation and testing. Transfer switch annunciators can also be set up in multiple locations to monitor the same devices, allowing for redundant annunciation of business-critical transfer switches.

POWERQUEST ® 32.15

Fig. 23: ASCO POWERQUEST® 32.15

POWERQUEST® 32.15 is a PC based monitoring and control system for ASCO devices. The local RS-485 network connects with up to 32 Power Transfer Switches and four Engine Generators. An analog phone connection and ASCO Telephone Interface Module allow for direct dial up, monitoring and control of remote locations. When combined with the ASCO 5110 Serial Module (Acc. 72A), the ASCO 5120 Telephone Interface Module, and the ASCO 5200 Series Power Manager, it provides the most economical communications system for monitoring and controlling Power Transfer Switches and Engine Generators.

5500 Series Thin Web Server Cat. No: A5510

The ASCO Thin Web Server allows you to monitor and control transfer switches and engine generators anytime over the Internet or an Intranet from anywhere in the world. It also transmits an E-mail message that an alarm has occurred with one or more of the transfer switches. Plus, this is possible from your home computer or anywhere that has Internet service, using the ASCO Thin Web Server with its embedded HTML web pages. Fig. 24: Thin Web Server

5200 Series Power Manager Cat. No: 5220D

The ASCO 5200 Series Power Manager is a microprocessor metering device specifically designed for transfer switch applications to provide real-time measurements of single and three-phase power systems. It uses digital signal processing technology to measure voltage and phase currents, which it uses to calculate real, reactive, and apparent power and bi-directional energy. All measurements can be displayed locally or at a remote PC via POWERQUEST®. It can also collect data for both normal and emergency positions using auxiliary contact inputs from the transfer switch. Eight digital input and four digital outputs available for customer use. The ASCO 5200 Series Power Manager is available with or without a stand alone NEMA 1 enclosure. Fig. 25: ASCO 5200D Series Power Manager

19

A SCO Power Technologies 50 Hanover Road F l o r ha m Park, NJ 07932 USA 8 0 0 8 0 0 A SCO w w w. ascopower.com w w w. ascoapu.com

Emerson Network Power. The global leader in enabling Business-Critical ContinuityTM.

EmersonNetworkPower.com Outside Plant

AC Power Connectivity

Embedded Computing Embedded Power

DC Power

Infrastructure Management & Monitoring

Power Switching & Controls Precision Cooling

Racks & Integrated Cabinets Services Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2009 Emerson Electric Co. Publication 1195 R14

© Oc tober, 2009

Printed in the U.S.A.

START-UP COMMISSIONING, SERVICE & SCHEDULED MAINTENANCE

A SCO Power Technologies 50 Hanover Road F l o r ha m Pa r k , N J 0 7 9 3 2 USA ASCO Services Inc. , provides a wide range of technical services to users of automatic transfer switches in emergency and standby power systems. These services include comprehensive scheduled maintenance programs, modifications, upgrades and emergency repairs. Systems serviced range in complexity from a single automatic transfer switch to multiple transfer switches and engine generators. ASCO Services is a wholly owned subsidiary and the exclusive OEM service arm of ASCO Power Technologies, the world’s largest manufacturer of power transfer switching and control equipment. Serving the needs of ASCO’s customers is a major focus; however, ASCO Services is also routinely called upon to perform regular maintenance and emergency repairs on equipment manufactured by others.

ASCO Services offers comprehensive maintenance agreements that detail the preventive care needed to keep emergency power systems ready to respond. A service agreement is an effective way to budget in advance and avoid unexpected expenditures. A 35 point checklist is utilized to assure critical systems and components are kept in top operating condition. These preventive programs can be customized for national accounts. This customization permits central corporate control of costs and scheduling. Periodic reports provide detailed information as to activity, maintenance performed and corrective action.

8 0 0 8 0 0 A SCO www.ascopower.com www.ascoapu.com

ASCO Services deploys more than 75 service personnel strategically located throughout the nation to provide 24-hour response in emergency situations. Each region is manned by experienced personnel who receive ongoing support and training in the newest equipment concepts, design and controls. Because equipment can be utilized for a long number of years, field representatives also receive education on older designs. This knowledge can be invaluable in addressing total system concerns, evaluating problems and providing solutions on site. Service vans are equipped with parts and advanced testing equipment that facilitate these on-the-spot repairs. ASCO Services 1-800-800-ASCO.

Emerson Network Power. The global leader in enabling Business-Critical ContinuityTM.

EmersonNetworkPower.com Outside Plant

AC Power Connectivity

Embedded Computing Embedded Power

DC Power

Infrastructure Management & Monitoring

Power Switching & Controls Precision Cooling

Racks & Integrated Cabinets Services Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2010 Emerson Electric Co. Publication 3144 R3

19

© July, 2010

Printed in the U.S.A.

4000 SERIES DESIGNED TO FIT ANYWHERE*

4000 SERIES DESIGNED TO FIT ANYWHERE* Critical Loads Demand ASCO

2-Position Transfer Switching 4ATS, 4NTS Switch Rating Amps

Poles

Width Height Depth inches (mm) inches (mm) inches (mm)

Enclosed UL Type 1 2

ASCO 4000 SERIES Power Transfer Switches Protecting: Healthcare Facilities Web Hosting, Internet Data Centers Commercial Buildings / Industrial Buildings

30, 70, 100, 125, 150, 200, 230 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 2000 (front connected)3 2600, 3000 1 4000 1

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral C 2, 3 or 3 with neutral A/B

18 (457) 24 (610) 24 (610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965)

48 (1219) 56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311)

13 (330) 14 (356) 17 (432) 20 (508) 23 (584) 48 (1219 23 (584) 60 (1524)

2, 3 or 3 with neutral A/B

60 (1524)

91 (2311)

72 (1829)

10-1/4 (260) 25 (635) 30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

5-1/2 (140) 8 (203) 9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Notes: 1. Enclosures for 1600 - 4000 amp are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1. 3. Optional arrangement.

Open Configuration 30, 70, 100, 125,150, 200, 230 260, 400 600 800, 1000, 1200 1600, 2000 2600, 3000 4000

Distributed Power / Load Management

As we become more dependent on the quality and reliability of electrical power, interruption or complete loss of power can create serious and even crippling financial losses, or impose dangers to life and safety. ASCO Power Technologies (ASCO) provides the solutions to handle the transfer of critical loads to emergency sources reliably and with state of the art products. Using ASCO products can mean the difference between a minor inconvenience and a major catastrophe. You’ll find ASCO Power Transfer Switches wherever there is a critical load to be protected.

2

When flexibility in power switching is a must, ASCO offers a variety of product solutions to meet virtually every application requirement, including distributed generation applications. That’s why the 4000 SERIES is available in open, delayed, closed and closed soft load configurations. Additionally, switched or overlapping neutral options provide for reliable operation of ground fault protection systems and reduction of voltage transients from unbalanced load switching.

Poles

Width inches (mm)

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral C 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/C

24 (610) 24(610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 60 (1524)

56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311) 91 (2311)

150, 260, 400

2, 3 or 3 with neutral B

18-1/2 (470)

25 (635)

8 (203)

600 800, 1000, 1200 1600, 2000 2600, 3000 4000

2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B

19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Switch Rating Amps

Height Depth inches (mm) inches (mm)

Enclosed UL Type 1 2 150, 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 2000 (front connected) 3000 1 4000 1

14 (356) 17(432) 20 (508) 23 (584) 48 (1219) 23 (584) 60 (1524) 72 (1829)

Open Configuration 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B

10-1/4 (260) 18-1/2 (470) 19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

Notes: 1. Enclosures for 1600 - 4000 amp are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1.

Telecom Central Offices Process Manufacturing / Wafer Fabrication Plants /

Closed Transition and Delayed Transition Transfer Switching 4ACTS, 4NCTS, 4ADTS, 4NDTS

Shipping Weights1 2-Position Transfer Switching 4ATS, 4NTS Switch Rating Amps

Poles

Enclosed lb (kg)

Open lb (kg)

30, 70, 100, 125 30, 70, 100, 125 30, 70, 100, 125 150, 200, 230 150, 200, 230 150, 200, 230 260, 400 260, 400 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B

67 (31) 70 (32) 73 (33) 69 (32) 72 (33) 75 (34) 216 (98) 223 (101) 230 (105) 316 (143) 324 (147) 332 (151) 400 (182) 420 (192) 446 (203) 685 (312) 705 (321) 731 (333) 1110 (503) 1160 (525) 1210 (548) 1365 (620) 1430 (649) 1495 (679) 1969 (893) 2149 (975) 2328 (1056)

15 (7) 18 (8) 21 (10) 17 (8) 20 (9) 23 (11) 82 (37) 89 (40) 102 (46) 88 (40) 96 (44) 104 (47) 150 (68) 170 (78) 196 (90) 150 (68) 170 (78) 196 (90) 370 (167) 420 (190) 470 (213) 405 (184) 470 (213) 535 (243) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

Shipping Weights Closed Transition and Delayed Transition Transfer Switching 4ACTS, 4NCTS, 4ADTS, 4NDTS

* All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

Switch Rating Amps

Poles

Enclosed lb (kg)

Open* lb (kg)

150, 260, 400 150, 260, 400 150, 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B

235 (107) 242 (110) 250 (113) 335 (152) 343 (156) 352 (159) 420 (192) 450 (205) 480 (219) 710 (324) 740 (337) 770 (351) 1300 (590) 1350 (612) 1400 (635) 1555 (706) 1620 (735) 1685 (765) 1969 (893) 2149 (975) 2328 (1056)

101 (46) 108 (49) 115 (52) 107 (48) 115 (52) 124(56) 175 (80) 205 (94) 235 (108) 175 (80) 205 (94) 235 (108) 505 (229) 555 (252) 605 (274) 540 (245) 660 (300) 725 (329) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

20

* All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

21

The Recognized Leader in Power Transfer Switch Technology Offers the Most Advanced Transfer Switches in the World.

4000 SERIES Power Transfer Switches Product Features • Conventional two-position transfer configuration, plus closed and delayed transition modes of operation. All configurations available with either automatic or non-automatic control. • UL listed to 1008 Transfer Switch Equipment & CSA certified to CSA 22.2 No.178-1978 Automatic Transfer Switches. • Qualified to IEC 60947-6-1, CE marked (optional). (Limited to certain accessories.) • Rated up to 600 VAC, 30 through 4000 amperes. • Reliable and field proven solenoid operating mechanism. • High withstand and close-on ratings including short time withstand current rating for optimum flexibility in circuit breaker coordination (800-4000 amperes). • Solid, switched neutral configurations available. • Front replaceable main and arcing contacts (800-4000 amperes). Fig. 1: Three Pole 4000 SERIES Automatic Transfer Switch rated 800 amperes

4000 SERIES ASCO Power Transfer Switches are the standard of the industry. High speed transfer of loads between alternate sources of power, regardless of ampacity size, is achieved by a reliable, field proven solenoid operating mechanism. When combined with a programmable microprocessor controller with keypad and LCD display, they offer the most advanced method of transferring all types of loads, such as motors, electronic drives, UPS’s and microprocessor based systems. 4000 SERIES Power Transfer Switches are available open or enclosed, in ampacity sizes from 30 through 4000 amperes with a limited selection of optional accessories.

• Programmable microprocessor controller with keypad and LCD display. • Industrial grade user interface with integrated controls and indicating lights. • Convenient one line diagram with switch position and source acceptability LED indicators. • Standard ground conductor connections. • Four auxiliary contacts, two contacts closed when switch is in normal position and two contacts closed when switch is in emergency position.* • Local/remote communications capability for interfacing with ASCO POWERQUEST ® communication products. *Only two contacts standard on 150-400A 4ACTS and 4NCTS

3

4000 SERIES POWER SWITCHING SOLUTIONS

Fig. 2: Four pole, Closed-Transition Transfer Switch rated 1000 amperes in Type 1 enclosure.

Fig. 3: Four pole, Delayed-Transition Transfer Switch rated 400 amperes in Type 1 enclosure.

Closed-Transition Transfer Switching

Delayed-Transition Transfer Switching

ASCO Automatic Closed-Transition Transfer Switches feature main contacts that overlap, permitting the transfer of electrical loads without power interruption. The switch transfers in a make-before-break mode if both sources are within acceptable parameters. Control logic continuously monitors source conditions and automatically determines whether the load transfer should be open (conventional non-overlap mode) or Closed-Transition. Available 150 through 4000 amperes.

ASCO Delayed-Transition Transfer Switches are designed to provide transfer of loads between power sources with a timed load disconnect position for an adjustable time period. Applications include older style variable frequency drives, rectifier banks, and load management applications.

Closed-Transition Transfer within 5 electrical degrees is achieved passively, without control of engine generator set. Therefore, no additional control wire runs are required between the ATS and engine generator set governor. Plus, protective relaying may not be required under normal operation since the contact overlap time is less than 100 milliseconds (consult your local utility on protective relay requirements). Failure to synchronize indication, extended parallel time protection, and transfer switch lock out are standard features.

4

• Available 150 through 4000 amperes. • Utilizes reliable, field proven solenoid operating mechanisms. • Mechanical interlocks to prevent direct connection of both sources. • Indicator light (LED Type) for load disconnect position. • Adjustable time delay for load disconnect position.

4000 SERIES POWER SWITCHING SOLUTIONS Non-Automatic Transfer Switching ASCO Non-Automatic Transfer Switches are electrically operated units which are operated with manual control switches mounted locally or at remote locations. • Sizes from 30 through 4000 amperes. • Microprocessor based controller provides for addition of optional accessories. • Controller prevents inadvertent operation under low voltage conditions. • Low control circuit operating currents allow for long line runs between remotely mounted manual control switches and the transfer switch. • Source acceptability lights inform operator if sources are available to accept load. • Standard inphase monitor can be activated for transferring motor loads.

Fig. 4: Three pole Non-Automatic, electrically operated 200 ampere switch shown in Type 1 enclosure.

Withstand and Close-On Ratings for all 4000 SERIES Products

5

4000 SERIES MICROPROCESSOR CONTROLLER

The 4000 SERIES microprocessor controller is used with all sizes of Power Transfer Switches from 30 through 4000 amperes. It represents the most advanced digital controller in the industry and includes, as standard, all of the voltage, frequency, control, timing and diagnostic functions required for most emergency and standby power applications. Because of severe voltage transients frequently encountered with industrial distribution systems, the microprocessor logic board is separated and isolated from the power board as shown below. This improves electrical noise immunity performance and helps assure compliance with the rigorous transient suppression standards highlighted below.

Fig. 5: 4000 SERIES Microprocessor Controller.

Fig. 6: Microprocessor Power and Logic PC Boards.

4000 SERIES Microprocessor Controller Emission Standard - Group 1, Class A Generic Immunity Standard, from which: Electrostatic Discharge (ESD) Immunity Radiated Electromagnetic Field Immunity Electrical Fast Transient (EFT) Immunity Surge Transient Immunity Conducted Radio-Frequency Field Immunity Voltage Dips, Interruptions and Variations Immunity

6

EN 55011:1991 EN 50082-2:1995 EN 61000-4-2:1995 ENV 50140:1993 EN 61000-4-4:1995 EN 61000-4-5:1995 EN 61000-4-6:1996 EN 61000-4-11:1994

4000 SERIES MICROPROCESSOR CONTROLLER Features • Digital microprocessor. • Touch pad programming of features and settings without the need for meters, or variable power supplies.

• Password protection to prevent unauthorized tampering of settings.

• Sixteen (16) selectable operating voltages available in a single controller.

• Remote monitoring and control with ASCO POWERQUEST ® communications. products. Specify optional accessory 72A or 72E.

• On-board diagnostics provide control panel and ATS status information to analyze system performance.

• Load shed option for bus optimization applications. Specify optional accessory 30B.

• Displays and counts down active timing functions.

• Lamp Test - Provides a convenient way to verify functionality of all LED’s on the user interface.

• Selectable multi-language display (English, German, Portuguese, Spanish, or French. For others contact ASCO).

Voltage and Frequency Sensing

Time Delays

• 3-Phase under and over voltage settings on normal and emergency sources.

• Engine start time delay - delays engine starting signal to override momentary normal source outages - adjustable 0 to 6 seconds.

• Under and over frequency settings on normal and emergency. • True RMS Voltage Sensing with +/- 1% accuracy; Frequency Sensing Accuracy is +/- 0.2%.

• Transfer to emergency time delay - adjustable 0 to 60 minutes.

• Selectable settings: single or three phase voltage sensing on normal and emergency; 50 or 60Hz.

• Emergency source stabilization time delay to ignore momentary transients during initial generator set loading - adjustable 0 to 6 seconds.

• Phase sequence sensing for phase sensitive loads.

• Retransfer to normal time delay with two settings:

• Voltage unbalance detection between phases.

• Power failure mode - 0 to 60 minutes. • Test mode - 0 to 10 hours.

Status and Control Features • Output contact (N/O or N/C) for engine-start signals.

• Unloaded running time delay for engine cooldown adjustable 0 to 60 minutes.

• Selection between “commit/no-commit” on transfer to emergency after engine start and normal restores before transfer.

• Fully programmable engine exerciser with seven independent routines to exercise the engine generator, with or without loads, on a daily, weekly, bi-weekly or monthly basis.

• Terminals for remote test or customer contact for peak shaving applications

• Contains all alarm signals, logic and time delays for use with closed transition switches.

• Advanced inphase algorithm which automatically measures the frequency difference between the two sources and initiates transfer at appropriate phase angles to minimize disturbances when transferring motor loads. • Output signals for remote indication of normal and emergency source acceptability. • Statistical ATS/System monitoring data screens which provide: • Total number of ATS transfers.

• Insynch time delay - 0 to 3 seconds. • Failure to synchronize - 1 to 5 minutes. • Extended parallel time - 0.1 to 1.0 seconds. • Transfer switch locked out. • Delayed transition load disconnect time delay adjustable 0 to 5 minutes. (Delayed Transition Switches only.)

• Number of ATS transfers caused by power source failure. • Total number of days ATS has been in operation. • Total number of hours that the normal and emergency sources have been available.

7

4000 SERIES POWER CONTROL CENTER SCREENS Status Source Status

System Status

Normal Source Vab=480V....................ABC Vbc=480V.........Vunbal=1%Vc a=480V................60.0Hz

Normal OK Load on Normal Displays system status in clear, concise language. Message shown indicates normal source is acceptable and the load is connected to the normal source.

Displays voltage for each phase, frequency, phase rotation and voltage unbalance for both normal and emergency sources.

Time Delay Status

Inphase Transfer Mode

Normal OK

Emerg OK

TD.Engine.Cooldown: 4min15s

Waiting for In-Sync -45o 0.02Hz

Active time delay status displays time remaining until next control event.

Displays the relative phase angle between sources and frequency differential to indicate the controller is awaiting an inphase condition.

Settings Voltage and Frequency Settings

Time Delay Settings

Normal Voltage Dropout.............85%.408V Pickup...............90%.432V O.V. Trip.........110%.528V

TD N>E Xfer Signal Bypass if N Fail: No Pre Xfer: 0 min 20S Post Xfer: 0 min 20S

Provides voltage and frequency setting values for normal and emergency sources. Voltage pick-up, dropout and trip settings are set in percentage of nominal voltage and are also displayed in rms voltage values.

Engine Exerciser

Provides direct reading display for setting time delays.

Feature Settings Shed Load

P1..................Engine.Exerciser Enable:.....Yes....WLoad:....Yes Start:19h30. ALL MON Run.Time:...............2h15min

Direction: Inphase: No

Seven independent programs, load/no load selection, flexible run times and daily, weekly, bi-weekly and monthly exercise routines.

From E TD/0.25

Standard features can be activated with the keypad. As an example, when enabled, the “shed load” option causes the transfer switch to transfer the load off of the specified source. If desired, the load shed transfer can be made inphase.

Data Logging ATS Statistics ATS Statistics ATS Total Xfers: 46 SRC Fail Tot Xfers: 20 Days Energized: 36.5

8

Instant availability of statistical information on total number of ATS transfers, number of transfers caused by power failures and total days controller has been energized, plus more.

4000 SERIES USER INTERFACE User Interface Features • Convenient One Line Diagram - Provides a clear view of the position of the transfer switch, as well as the acceptability of the Normal and Emergency sources. • Source Acceptability LEDs - Provide true indication of the acceptability of each source, as determined by the voltage, frequency, voltage unbalance, and phase sequence settings of the control panel. • Transfer Switch Position LEDs - Provide an indication of which source the transfer switch is connected to. • Transfer Test - Allows the user to test the operation of the transfer switch under a simulated failure of the normal source. Holding for 15 seconds allows time for the engine generator to come online and the transfer switch to transfer the load. • Retransfer to Normal - Allows the user to bypass the programmed Retransfer to Normal time delay upon the return of the normal source when the switch has transfered to emergency either during normal operation or a transfer test.

Fig. 7: 4000 SERIES Open Transition User Interface • Lamp Test - Provides a convenient way to verify the functionality of all LEDs on the User Interface. • User Controls Locked - Visually displays the status of the keypad lock feature of the control panel. When illuminated, the buttons of the User Interface are disabled and the user must enter a password into the control panel to unlock the switch. When LED is blinking, the controls are temporarily unlocked for five minutes from the last button pressed.

Additional Closed Transition User Interface Features • Extended Parallel Time - Provides visual indication when the pre-set extended parallel time has been exceeded. The controls automatically open the emergency or normal main contacts. Separate contact also available to shunt trip to an external breaker. • Failure To Synchronize - Visually displays a failure to synchronize alarm if the time delay settings is exceeded, during closed transition transfer operation. • Transfer Switch Locked Out - Prevents transfer in either direction if the extended parallel time is exceeded. • Alarm Reset - Resets extended parallel and failure to synchronize alarms.

Fig. 8: 4000 SERIES Closed Transition User Interface

• Closed Transition Bypass - Pushbutton allows transfer between sources in an open transition mode.

9

4000 SERIES OPTIONAL ACCESSORIES Time Delays

Customer Control Circuits

2C

30A

Load-shedding circuit initiated by opening of a customer-supplied contact.

30B

Load-shedding circuit initiated by removal of customer-supplied control voltage. (Specify voltage).

44G

Strip Heater with thermostat recommended for outdoor applications on temperatures below 32O F (0OC) to prevent condensation and freezing.

1G

Provides an extended time delay on engine starting. The standard feature one time delay is adjustable from zero to six seconds. Accessory 2C allows this time delay to be adjustable from zero to sixty minutes in one second intervals factory set at five minutes. Similar to accessory 2C except using an external 24 volt DC power input. Available only as a feature of accessory 18Z.

Add-on Boards

Indicators & Controls

18Z

Includes one Form C contact (Rated 2A @ 30VDC

14A/14B Additional auxiliary contact sets to indicate switch position. Two sets are typically standard. Maximum number of two additional sets. (Varies by configuration)

or .5A @ 125VAC) for each of the following:

6C

• Selective Load Disconnect. - Pre and post transfer signal time delay for selective load disconnect with a programmable bypass on source failures adjustable 0 to 5 minutes.

• Normal Source Acceptability. • Emergency Source Acceptability.

Reset Switch for manual retransfer to normal with automatic override upon emergency source failure.

Neutral Conductor Options • Solid neutral, with fully-rated terminals. (AL-CU) UL Listed.

• Fourth contact can be set to mimic the acceptability contacts or annunciate any combination of the acceptability contacts and/or any switch alarm conditions available:

• Conventional neutral switching pole. Note: Specify neutral option in catalog number, see page 18 for instructions.

Communications Options 72A

72E

Extended Parallel Time (Closed transition),

Serial communication module for remote communications to ASCO POWERQUEST ® products. Also allows 4000 SERIES Transfer Switches to communicate via Modbus/RTU. Ethernet connectivity module for remote communications to ASCO POWERQUEST ® products. Contains embedded web pages for the remote monitoring of ASCO products as well as some 3rd party devices. Also provides Serial-to-Ethernet link with ability to communicate using Modbus/TCP.

Failure to Synchronize (Closed transition), Transfer Switch Locked Out (Closed transition), Load Disconnected (Delayed transition). • Accessory 18Z includes an extension of the engine start time delay (feature) to 60 seconds if an external 24VDC supply is connected to a 4000 series controller. This external power source will also allow the LCD display to be active when both normal and emergency sources are unavailable. 18Z2

Includes two 18Z accessory boards. (Maximum of two 18Z accessory boards allowed.)

Fig. 9: 4000 SERIES Accessory 18Z mounting on User Interface 1st Relay Board Accessory 18Z 2nd Relay Board Accesory 18Z2

Studs Standoffs

10

4000 SERIES OPTIONAL ACCESSORIES ASCO 5200 SERIES Power Manager

POWER SYSTEM TOTAL 404 KW +1.00 PF 0 KVAR 60.00 Hz 404 KVA ATSºn NORM

The ASCO 5200 SERIES Power Manager is a microprocessor based metering device that provides real-time measurements of single and three phase power systems. The Power Manager uses digital signal processing technology to measure voltage and current per phase; real, reactive and apparent power, and bi-directional energy. All measurements can be viewed locally with a backlit liquid crystal display and/or displayed remotely with ASCO POWERQUEST ® products. Direct voltage input for systems up to 600 Volts AC can be monitored without the use of external potential transformers (PTs). Measures three phase currents and a fourth current input is available for measuring current in the neutral conductor. The Power Manager includes one discrete input for transfer switch position, eight general purpose discrete inputs, and four relay outputs for monitoring and controlling external devices.

Power Metering • Voltage: Line - Line: VAB, VBC, VCA, VAVERAGE Line - Neutral: VAN, VBN, VCN, VAVERAGE

Fig. 10: ASCO 5200 SERIES Power Manager.

Configurable Designations • Local - A four line, 20 character LCD backlit display. • Remote - With optional Acc. 72A or 72E and Power Manager monitoring systems. • Provides user programmable setpoints based on twelve metering and I/O parameters. Each setpoint allows the user to select the parameter, the trip & reset levels, the trip & reset time delays and the alarm type or relay output to trigger. This can be used for protective relaying and peak shaving applications.

• Frequency: 45.0 to 66.0 Hertz

Integrated ATS Features

• Current: IA, IB, IC, IAVERAGE

When configured on load of ATS:

• Unbalance %: Voltage, Amps

• Displays ATS position.

• Real Power: KWA, KWB, KWC, KWNET

• Displays power data as a function of ATS position (normal/emergency).

• Reactive Power: KVARA, KVARB, KVARC, KVARNET • Apparent Power: KVAA, KVAB, KVAC, KVANET • Real Energy: KWHIMPORT, KWHEXPORT, KWHNET • Reactive Energy: KVARHIMPORT, KVARHEXPORT, KVARHNET • Power Factor: PFA, PFB, PFC, PFNET

Data Access • Eight digital inputs, four relay outputs. • Input/Output 15-character, user definable screen display for identification of input/output signals.

• Accumulates energy data separately for normal and emergency sources.

Optional Configurations and Connection Arrangements Connected To: Load Normal Emergency

With Display Acc. 85L Acc. 85N Acc. 85M

Without Display Acc. 75L Acc. 75N Acc. 75M

Add suffix “A” to above designations if neutral conductor monitoring is required. Note: Accessory 75 and 85 includes component mounting, CTs, shorting blocks and all necessary interwiring.

Note: The ASCO Power Manager is also available as a separate unit for monitoring electrical parameters anywhere in the power distribution system.

11

4000 SERIES POWER MONITORING & CONTROL ASCO POWERQUEST Solutions ASCO POWERQUEST ® communications products allow for the monitoring and control of power transfer switches in your Emergency or Standby Power Distribution System. Local Area networks and Remote networks are supported with either single or multiple points of access, and web-enabled communications allow access to your power system from anywhere around the world.

Features • Monitors and controls Power Transfer Switches and Engine Generators • Monitors normal and emergency voltages and frequency • Indicates transfer switch position and source availability • Provides transfer and re-transfer of loads for system testing • View normal and emergency voltage and frequency settings • View transfer switch time-delay settings • Provides transfer switch rating and identification • Automatic paging notifies personnel, by e-mail or text message, of selected system alarms • View current, power and power factor with ASCO Power Managers Connected to the System • View transfer switch event log • Provides transfer switch test schedule

Typical Network Architecture ASCO 5110 (72A) Serial Modules RS-485

ASCO 5150 (72E) Connectivity Module

ASCO 5200 Power Manager

To Additional Automatic Transfer Switches

Generator 1

ASCO ATS 1

Ethernet Switch

ASCO POWERQUEST ® 32.15 Software

ASCO ATS 2

ASCO 5110 (72A) Serial Modules RS-485

ASCO 5150 (72E) Connectivity Module ASCO 5200 Power Manager

To Additional Automatic Transfer Switches

Generator 2

ASCO ATS 3

12

ASCO ATS 4

4000 SERIES POWER MONITORING & CONTROL

5110 Serial Module The 5110 Serial Module is used to allow local or remote communications with ASCO POWERQUEST ® communication products. The module is used to connect the 4000 SERIES transfer switches to a serial network via an RS-485 interface. The module has two port connectors used for ATS & Power Manager connectivity. The serial connection is accomplished from a 5-pin terminal header/socket block. RS- 485 serial networks allow for up to 32 modules to be set up in a daisy chain configuration to connect to POWERQUEST ® systems.

Fig. 11: Serial Module 72A

5150 Connectivity Module The 5150 Connectivity Module is used to bring several different serial devices that communicate at different baud rates and with different protocols to a common Ethernet media. The module is used to connect 4000 SERIES transfer switches, and ASCO Remote Annuciators to a standard Ethernet TCP/IP network with standard 10base T(RJ-45) connectors. The module has customized embedded JAVATM applets (program applications for an internet browser) for each monitored device that loads automatically to a standard Web Browser. The module is designed to communicate with up to 8 clients such as Web applications (web pages), POWERQUEST ® , or third party Modbus® devices simultaneously over an Ethernet connection. Fig. 12: Connectivity Module 72E

5350 Remote Annunciator The ASCO Power Transfer Switch Remote Annunciator is a stand-alone, industrial grade interface device providing you with the most critical transfer switch status indication and transfer/retransfer control for up to eight switches. Ethernet technology is built in for faster and more reliable communications. LEDs indicate switch status and position, while separate push buttons individually initiate transfer switch operation and testing. Transfer switch annunciators can be set up in multiple locations to monitor various transfer switches, allowing redundant and distributed annunciation. Fig. 13: ASCO Remote Annuciator

13

32.15 ASCO 32.15 POWER INTERFACE SOFTWARE The ASCO 32.15 Power Interface is a computer-based monitoring and control software package. When combined with ASCO 72E/72A Communications Interface modules and the ASCO 5200 SERIES Power Manager, it provides a centralized and comprehensive monitoring and control interface of power transfer switches and engine generators. A one-line diagram, power metering information, transfer switch controls and event-log data, and engine-generator screens are available to users with password protected controls.

Summary Screen

Current and Historical Alarms The Current Alarm screen displays all currently active alarms. It provides the date of the alarm, along with IP and Name of the device with the issue. In addition, a detailed description of the alarm is provided to help the operator in pinpointing the issue. All historical alarms can be viewed as well by selecting the “Historical” tab.

L

E

E 14

N

N

Convenient One-Line Diagram • Colored icons highlighted to show source availability and which source is connected to load.

32.15 Transfer Switch Detail Screen • ATS rating and identification data is displayed. • Allows remote testing and time delay bypass. • Voltage, frequency, phase sequence, voltage unbalance and time delay settings can be checked. • Viewing of engine exercise schedules. • Displays phase to phase voltage on normal and emergency. • Provides complete system status message from 4000 series microprocessor controller. • View event log on the last 99 events for each ATS. • Arrange test schedules for transfer switches. • Provides for monitoring of local site or remote sites.

Power Manager Detail Screen • Voltage: phase to phase; phase to neutral and voltage unbalance. • 3 phase currents and neutral (optional). • Frequency. • Kilowatt hours - normal and emergency. • Status and control of four relay outputs. • Status of eight digital inputs. • Device ratings: CT and PT ratio.

Engine-Generator Details • Voltage: Phase to phase; Phase to neutral • Current for each phase. • Kilowatts and kilowatt hours total. • Frequency and power factor. • Status and control of four digital outputs which can be customized by the user. • Status of eight digital inputs. • “Alarm Enabled” selection. These alarms flash the “engine-generator” icon on the summary screen. • Digital inputs for engine malfunctions are derived from engine mounted sensors (supplied by others).

15

Solutions 5500 SERIES Thin Web Server The ASCO Thin Web Server is an internet-based thin client application, which provides monitoring and control of transfer switches and engine generators from anywhere in the world. With ASCO 72E/72A Communications Interface modules and ASCO 5200 SERIES Power Managers, it brings the power interface to your browser with your user name and password. Alarms and event logs are provided through the browser, while simultaneously transmitting an email indicating that an alarm has occurred with one or more transfer switches.

Fig. 24: Thin Web Server

Fig. 25: Thin Web's html interface screen shot

Communications Products for 4000 SERIES Transfer Switches Description

Acc. Option

Catalog No.

Serial Module

72A

5110

Connectivity Module

72E

5150

Power Manager with Display*

85L

5220D

Thin Web Server*

—

5510E

Software Package*

—

32.15

* These products are available as separate items only. They can be ordered by catalog numbers shown in above chart.

Solutions Comparison ASCO Connectivity Solution Guide Feature Quantity of Monitored / Controlled Power Transfer Switches per LAN

32.15 32

5500 5350 5150 Thin Web Server Connectivity Module Remote Annunciator 64

1024+

8

4

8

1024+

0

Control & Monitoring Capability

Yes

Yes

No

Yes

Embedded Web Pages

No

Yes

Yes

Yes

Ethernet Network Compatible

Yes

Yes

Yes

Yes

Monitor Multiple Protocols & Baud Rates (ASCO I, ASCO II, Modbus)

No

No

Yes

Yes

Intranet

Internet

Intranet

Intranet

Number of Monitored / Controlled Gensets

Monitor Multiple Sites Multiple Client Access

No

Up to 8

Up to 8

Up to 8

Client Software Required

Yes

Internet Explorer

Internet Explorer

Internet Explorer*

Monitors Dissimilar ASCO Controllers on Common LAN

No

No

Yes

Yes

Communicates with ASCO Remote Annuciators

No

No

Yes

Yes

Email / Paging Alarms

No

Yes

No

No

No

Yes**

Historical Trending Option Alarms

* Internet Explorer only required for initial communications setup. ** Historical trending not available on Remote Annuciator.

16

POWERQUEST ®

No

Yes

Solutions

Remote Access Computer

Local Computer Ethernet RS 485

Ethernet Switch Internet Firewall Pager ASCO 5500 Thin Web Server

Email Server

Ethernet

Monitoring and Control

ATS Annunciator

Modbus/RTU RS 485 Building Management Computer ASCO Digital Paralleling System

Ethernet Switch

ASCO 5110 (72A) Serial Modules

ASCO 5150 (72E) Connectivity Modules

To Additional Automatic Transfer Switches

ASCO ATS 1

ASCO ATS 2

To Additional Automatic Transfer Switches

ASCO ATS 1

ASCO ATS 2

17

4000 SERIES ORDERING INFORMATION To order an ASCO 4000 SERIES Power Transfer Switch, complete the following catalog number:

4

A

TS

A

+

Neutral Code*

Product A

N

Automatic

NonAutomatic

+

Phase Poles

---

No Neutral

CTS

Closed Transition

A

Solid Neutral

DTS

Delayed Transition

B

TS

Conventional 2-Position

3

2 3

Switched Neutral

400

+

N

+ 5X +

C

Voltage Code

Grp Code

Enclosure

+

Amperes 30

1000

70

1200

100

1600

125

2000

A B C D E F

150

2600

H

200 1

3000

230 1

4000

J K L M N P Q R

260 400 600

115 120 208 220 230 240 380 400 415 440 460 480 550 575 600

800

*Note:

5 5Xoptional accessories

---

No enclosure

C

Type 1 enclosure

F

Type 3R enclosure

G

Type 4 enclosure

H

Type 4X enclosure

L

Type 12 enclosure

M

Type 3R secure double door

N

Type 4 secure double door

P

Type 4X secure double door

Q

Type 12 secure double door

R

Type 3RX secure double door (Stainless Steel)

1. 200 and 230 amp switch limited to 480 volts maximum. 2. Type 304 Stainless steel is standard. To provide an improved reduction in corrosion in salt or marine environments, specify optional type 316 stainless steel.

The Example Catalog Number above is 4ATSA3400N5XC (X is used to specify optional accessories).

Transfer Switch Configurations 4ATS, 4NTS, 4ADTS, 4NDTS, 4ACTS, 4NCTS

Sizes of UL-Listed Solderless Screw-Type Terminals for External Power Connections Switch Rating amps

Max # of Conductors per Terminal

Range of AL- CU Conductor Sizes

30 -230 1 ATS,NTS

One

#14 to 4/0 AWG

150 DTS, CTS

One

#4 AWG to 600 MCM

Two

#1/0 AWG to 250 MCM

260-400

#4 AWG to 600 MCM

Two

#1/0 AWG to 250 MCM

600

Two

#2 AWG to 600 MCM

800-1200

Four

#1/0 AWG to 600 MCM

1600-20002

Six

#1/0 AWG to 600 MCM

2600, 3000

Twelve

#1/0 AWG to 600 MCM

Twelve

#2/0 AWG to 600 MCM

4000 2

18

One

2

Notes: 1. 200 and 230 amp rating for copper conductors only. 2. All main terminals are rear connected. 1600 & 2000 amp switches are available in optional front connected arrangement. Specify optional accessory 40MY for 1600 amp and 40NY for 2000 amp. WCR rating limited to 85,000 amp rms symmetrical. see pages 20, 21 for enclosure dimensions.

2

2

START-UP COMMISSIONING, SERVICE & SCHEDULED MAINTENANCE

A SCO Power Technologies 50 Hanover Road F l o r ha m Pa r k , N J 0 7 9 3 2 USA ASCO Services Inc. , provides a wide range of technical services to users of automatic transfer switches in emergency and standby power systems. These services include comprehensive scheduled maintenance programs, modifications, upgrades and emergency repairs. Systems serviced range in complexity from a single automatic transfer switch to multiple transfer switches and engine generators. ASCO Services is a wholly owned subsidiary and the exclusive OEM service arm of ASCO Power Technologies, the world’s largest manufacturer of power transfer switching and control equipment. Serving the needs of ASCO’s customers is a major focus; however, ASCO Services is also routinely called upon to perform regular maintenance and emergency repairs on equipment manufactured by others.

ASCO Services offers comprehensive maintenance agreements that detail the preventive care needed to keep emergency power systems ready to respond. A service agreement is an effective way to budget in advance and avoid unexpected expenditures. A 35 point checklist is utilized to assure critical systems and components are kept in top operating condition. These preventive programs can be customized for national accounts. This customization permits central corporate control of costs and scheduling. Periodic reports provide detailed information as to activity, maintenance performed and corrective action.

8 0 0 8 0 0 A SCO www.ascopower.com www.ascoapu.com

ASCO Services deploys more than 75 service personnel strategically located throughout the nation to provide 24-hour response in emergency situations. Each region is manned by experienced personnel who receive ongoing support and training in the newest equipment concepts, design and controls. Because equipment can be utilized for a long number of years, field representatives also receive education on older designs. This knowledge can be invaluable in addressing total system concerns, evaluating problems and providing solutions on site. Service vans are equipped with parts and advanced testing equipment that facilitate these on-the-spot repairs. ASCO Services 1-800-800-ASCO.

Emerson Network Power. The global leader in enabling Business-Critical ContinuityTM.

EmersonNetworkPower.com Outside Plant

AC Power Connectivity

Embedded Computing Embedded Power

DC Power

Infrastructure Management & Monitoring

Power Switching & Controls Precision Cooling

Racks & Integrated Cabinets Services Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2010 Emerson Electric Co. Publication 3144 R3

19

© July, 2010

Printed in the U.S.A.

4000 SERIES DESIGNED TO FIT ANYWHERE*

4000 SERIES DESIGNED TO FIT ANYWHERE* Critical Loads Demand ASCO

2-Position Transfer Switching 4ATS, 4NTS Switch Rating Amps

Poles

Width Height Depth inches (mm) inches (mm) inches (mm)

Enclosed UL Type 1 2

ASCO 4000 SERIES Power Transfer Switches Protecting: Healthcare Facilities Web Hosting, Internet Data Centers Commercial Buildings / Industrial Buildings

30, 70, 100, 125, 150, 200, 230 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 2000 (front connected)3 2600, 3000 1 4000 1

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral C 2, 3 or 3 with neutral A/B

18 (457) 24 (610) 24 (610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965)

48 (1219) 56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311)

13 (330) 14 (356) 17 (432) 20 (508) 23 (584) 48 (1219 23 (584) 60 (1524)

2, 3 or 3 with neutral A/B

60 (1524)

91 (2311)

72 (1829)

10-1/4 (260) 25 (635) 30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

5-1/2 (140) 8 (203) 9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Notes: 1. Enclosures for 1600 - 4000 amp are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1. 3. Optional arrangement.

Open Configuration 30, 70, 100, 125,150, 200, 230 260, 400 600 800, 1000, 1200 1600, 2000 2600, 3000 4000

Distributed Power / Load Management

As we become more dependent on the quality and reliability of electrical power, interruption or complete loss of power can create serious and even crippling financial losses, or impose dangers to life and safety. ASCO Power Technologies (ASCO) provides the solutions to handle the transfer of critical loads to emergency sources reliably and with state of the art products. Using ASCO products can mean the difference between a minor inconvenience and a major catastrophe. You’ll find ASCO Power Transfer Switches wherever there is a critical load to be protected.

2

When flexibility in power switching is a must, ASCO offers a variety of product solutions to meet virtually every application requirement, including distributed generation applications. That’s why the 4000 SERIES is available in open, delayed, closed and closed soft load configurations. Additionally, switched or overlapping neutral options provide for reliable operation of ground fault protection systems and reduction of voltage transients from unbalanced load switching.

Poles

Width inches (mm)

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral C 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/C

24 (610) 24(610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 60 (1524)

56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311) 91 (2311)

150, 260, 400

2, 3 or 3 with neutral B

18-1/2 (470)

25 (635)

8 (203)

600 800, 1000, 1200 1600, 2000 2600, 3000 4000

2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B

19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Switch Rating Amps

Height Depth inches (mm) inches (mm)

Enclosed UL Type 1 2 150, 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 2000 (front connected) 3000 1 4000 1

14 (356) 17(432) 20 (508) 23 (584) 48 (1219) 23 (584) 60 (1524) 72 (1829)

Open Configuration 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B

10-1/4 (260) 18-1/2 (470) 19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

Notes: 1. Enclosures for 1600 - 4000 amp are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1.

Telecom Central Offices Process Manufacturing / Wafer Fabrication Plants /

Closed Transition and Delayed Transition Transfer Switching 4ACTS, 4NCTS, 4ADTS, 4NDTS

Shipping Weights1 2-Position Transfer Switching 4ATS, 4NTS Switch Rating Amps

Poles

Enclosed lb (kg)

Open lb (kg)

30, 70, 100, 125 30, 70, 100, 125 30, 70, 100, 125 150, 200, 230 150, 200, 230 150, 200, 230 260, 400 260, 400 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B

67 (31) 70 (32) 73 (33) 69 (32) 72 (33) 75 (34) 216 (98) 223 (101) 230 (105) 316 (143) 324 (147) 332 (151) 400 (182) 420 (192) 446 (203) 685 (312) 705 (321) 731 (333) 1110 (503) 1160 (525) 1210 (548) 1365 (620) 1430 (649) 1495 (679) 1969 (893) 2149 (975) 2328 (1056)

15 (7) 18 (8) 21 (10) 17 (8) 20 (9) 23 (11) 82 (37) 89 (40) 102 (46) 88 (40) 96 (44) 104 (47) 150 (68) 170 (78) 196 (90) 150 (68) 170 (78) 196 (90) 370 (167) 420 (190) 470 (213) 405 (184) 470 (213) 535 (243) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

Shipping Weights Closed Transition and Delayed Transition Transfer Switching 4ACTS, 4NCTS, 4ADTS, 4NDTS

* All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

Switch Rating Amps

Poles

Enclosed lb (kg)

Open* lb (kg)

150, 260, 400 150, 260, 400 150, 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B

235 (107) 242 (110) 250 (113) 335 (152) 343 (156) 352 (159) 420 (192) 450 (205) 480 (219) 710 (324) 740 (337) 770 (351) 1300 (590) 1350 (612) 1400 (635) 1555 (706) 1620 (735) 1685 (765) 1969 (893) 2149 (975) 2328 (1056)

101 (46) 108 (49) 115 (52) 107 (48) 115 (52) 124(56) 175 (80) 205 (94) 235 (108) 175 (80) 205 (94) 235 (108) 505 (229) 555 (252) 605 (274) 540 (245) 660 (300) 725 (329) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

20

* All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

21

4000 SERIES DESIGNED TO FIT ANYWHERE*

4000 SERIES DESIGNED TO FIT ANYWHERE* Critical Loads Demand ASCO

2-Position Transfer Switching 4ATS, 4NTS Switch Rating Amps

Poles

Width Height Depth inches (mm) inches (mm) inches (mm)

Enclosed UL Type 1 2

ASCO 4000 SERIES Power Transfer Switches Protecting: Healthcare Facilities Web Hosting, Internet Data Centers Commercial Buildings / Industrial Buildings

30, 70, 100, 125, 150, 200, 230 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 2000 (front connected)3 2600, 3000 1 4000 1

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral C 2, 3 or 3 with neutral A/B

18 (457) 24 (610) 24 (610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965)

48 (1219) 56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311)

13 (330) 14 (356) 17 (432) 20 (508) 23 (584) 48 (1219 23 (584) 60 (1524)

2, 3 or 3 with neutral A/B

60 (1524)

91 (2311)

72 (1829)

10-1/4 (260) 25 (635) 30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

5-1/2 (140) 8 (203) 9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Notes: 1. Enclosures for 1600 - 4000 amp are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1. 3. Optional arrangement.

Open Configuration 30, 70, 100, 125,150, 200, 230 260, 400 600 800, 1000, 1200 1600, 2000 2600, 3000 4000

Distributed Power / Load Management

As we become more dependent on the quality and reliability of electrical power, interruption or complete loss of power can create serious and even crippling financial losses, or impose dangers to life and safety. ASCO Power Technologies (ASCO) provides the solutions to handle the transfer of critical loads to emergency sources reliably and with state of the art products. Using ASCO products can mean the difference between a minor inconvenience and a major catastrophe. You’ll find ASCO Power Transfer Switches wherever there is a critical load to be protected.

2

When flexibility in power switching is a must, ASCO offers a variety of product solutions to meet virtually every application requirement, including distributed generation applications. That’s why the 4000 SERIES is available in open, delayed, closed and closed soft load configurations. Additionally, switched or overlapping neutral options provide for reliable operation of ground fault protection systems and reduction of voltage transients from unbalanced load switching.

Poles

Width inches (mm)

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral C 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/C

24 (610) 24(610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 60 (1524)

56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311) 91 (2311)

150, 260, 400

2, 3 or 3 with neutral B

18-1/2 (470)

25 (635)

8 (203)

600 800, 1000, 1200 1600, 2000 2600, 3000 4000

2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B

19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Switch Rating Amps

Height Depth inches (mm) inches (mm)

Enclosed UL Type 1 2 150, 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 2000 (front connected) 3000 1 4000 1

14 (356) 17(432) 20 (508) 23 (584) 48 (1219) 23 (584) 60 (1524) 72 (1829)

Open Configuration 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B

10-1/4 (260) 18-1/2 (470) 19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

Notes: 1. Enclosures for 1600 - 4000 amp are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1.

Telecom Central Offices Process Manufacturing / Wafer Fabrication Plants /

Closed Transition and Delayed Transition Transfer Switching 4ACTS, 4NCTS, 4ADTS, 4NDTS

Shipping Weights1 2-Position Transfer Switching 4ATS, 4NTS Switch Rating Amps

Poles

Enclosed lb (kg)

Open lb (kg)

30, 70, 100, 125 30, 70, 100, 125 30, 70, 100, 125 150, 200, 230 150, 200, 230 150, 200, 230 260, 400 260, 400 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B

67 (31) 70 (32) 73 (33) 69 (32) 72 (33) 75 (34) 216 (98) 223 (101) 230 (105) 316 (143) 324 (147) 332 (151) 400 (182) 420 (192) 446 (203) 685 (312) 705 (321) 731 (333) 1110 (503) 1160 (525) 1210 (548) 1365 (620) 1430 (649) 1495 (679) 1969 (893) 2149 (975) 2328 (1056)

15 (7) 18 (8) 21 (10) 17 (8) 20 (9) 23 (11) 82 (37) 89 (40) 102 (46) 88 (40) 96 (44) 104 (47) 150 (68) 170 (78) 196 (90) 150 (68) 170 (78) 196 (90) 370 (167) 420 (190) 470 (213) 405 (184) 470 (213) 535 (243) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

Shipping Weights Closed Transition and Delayed Transition Transfer Switching 4ACTS, 4NCTS, 4ADTS, 4NDTS

* All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

Switch Rating Amps

Poles

Enclosed lb (kg)

Open* lb (kg)

150, 260, 400 150, 260, 400 150, 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B

235 (107) 242 (110) 250 (113) 335 (152) 343 (156) 352 (159) 420 (192) 450 (205) 480 (219) 710 (324) 740 (337) 770 (351) 1300 (590) 1350 (612) 1400 (635) 1555 (706) 1620 (735) 1685 (765) 1969 (893) 2149 (975) 2328 (1056)

101 (46) 108 (49) 115 (52) 107 (48) 115 (52) 124(56) 175 (80) 205 (94) 235 (108) 175 (80) 205 (94) 235 (108) 505 (229) 555 (252) 605 (274) 540 (245) 660 (300) 725 (329) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

20

* All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

21

START-UP COMMISSIONING, SERVICE & SCHEDULED MAINTENANCE

A SCO Power Technologies 50 Hanover Road F l o r ha m Pa r k , N J 0 7 9 3 2 USA ASCO Services Inc. , provides a wide range of technical services to users of automatic transfer switches in emergency and standby power systems. These services include comprehensive scheduled maintenance programs, modifications, upgrades and emergency repairs. Systems serviced range in complexity from a single automatic transfer switch to multiple transfer switches and engine generators. ASCO Services is a wholly owned subsidiary and the exclusive OEM service arm of ASCO Power Technologies, the world’s largest manufacturer of power transfer switching and control equipment. Serving the needs of ASCO’s customers is a major focus; however, ASCO Services is also routinely called upon to perform regular maintenance and emergency repairs on equipment manufactured by others.

ASCO Services offers comprehensive maintenance agreements that detail the preventive care needed to keep emergency power systems ready to respond. A service agreement is an effective way to budget in advance and avoid unexpected expenditures. A 35 point checklist is utilized to assure critical systems and components are kept in top operating condition. These preventive programs can be customized for national accounts. This customization permits central corporate control of costs and scheduling. Periodic reports provide detailed information as to activity, maintenance performed and corrective action.

8 0 0 8 0 0 A SCO www.ascopower.com www.ascoapu.com

ASCO Services deploys more than 75 service personnel strategically located throughout the nation to provide 24-hour response in emergency situations. Each region is manned by experienced personnel who receive ongoing support and training in the newest equipment concepts, design and controls. Because equipment can be utilized for a long number of years, field representatives also receive education on older designs. This knowledge can be invaluable in addressing total system concerns, evaluating problems and providing solutions on site. Service vans are equipped with parts and advanced testing equipment that facilitate these on-the-spot repairs. ASCO Services 1-800-800-ASCO.

Emerson Network Power. The global leader in enabling Business-Critical ContinuityTM.

EmersonNetworkPower.com Outside Plant

AC Power Connectivity

Embedded Computing Embedded Power

DC Power

Infrastructure Management & Monitoring

Power Switching & Controls Precision Cooling

Racks & Integrated Cabinets Services Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2010 Emerson Electric Co. Publication 3144 R4

19

© July, 2010

Printed in the U.S.A.

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 1

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 2

Critical Loads Demand ASCO

ASCO 7000 SERIES Power Transfer Switches Protecting: Healthcare Facilities Web Hosting, Internet Data Centers Commercial Buildings / Industrial Buildings Telecom Central Offices Process Manufacturing / Wafer Fabrication Plants Distributed Power / Load Management

As we become more dependent on the quality and reliability of electrical power, interruption or complete loss of power can create serious and even crippling financial losses, or impose dangers to life and safety. ASCO Power Technologies (ASCO) provides the solutions to handle the transfer of critical loads to emergency sources reliably and with state of the art products. Using ASCO products can mean the difference between a minor inconvenience and a major catastrophe. You’ll find ASCO Power Transfer Switches wherever there is a critical load to be protected.

2

When flexibility in power switching is a must, ASCO offers a variety of product solutions to meet virtually every application requirement, including distributed generation applications. That’s why the 7000 SERIES is available in open, delayed, closed and closed soft load configurations. Additionally, switched or overlapping neutral options provide for reliable operation of ground fault protection systems and reduction of voltage transients from unbalanced load switching. ASCO Power Transfer Switches are the first CE Marked, IEC 60947-6-1 compliant Transfer Switches in the world.

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 3

The Recognized Leader in Power Transfer Switch Technology Offers the Most Advanced Transfer Switches in the World.

7000 SERIES ASCO Power Transfer Switches are the standard of the industry. High speed transfer of loads between alternate sources of power, regardless of ampacity size, is achieved by a reliable, field proven solenoid operating mechanism. When combined with a programmable microprocessor controller with keypad and LCD display, they offer the most advanced method of transferring all types of loads, such as motors, electronic drives, UPS's and microprocessor based systems. 7000 SERIES Power Transfer Switches are available open or enclosed, in ampacity sizes from 30 through 4000 Amperes with the largest selection of optional accessories offered anywhere. All switching configurations are available with an integrally mounted bypass-isolation switch and/or rated for use in service entrance applications. Fig. 1: Three Pole 7000 SERIES Automatic Transfer Switch rated 1600 Amperes (shown with optional front connected terminals and Power Manager).

7000 SERIES Power Transfer Switches Product Features • Conventional two-position transfer configuration, plus closed and delayed transition modes of operation. All configurations available with either automatic or nonautomatic control. • UL listed to 1008 Transfer Switch Equipment & CSA certified to CSA 22.2 No.178-1978 Automatic Transfer Switches. • Qualified and certified to IEC 60947-6-1, CE marked (optional). (Limited to certain accessories.) • Rated up to 600 VAC, 30 through 4000 Amperes. • Reliable and field proven solenoid operating mechanism. • High withstand and close-on ratings including short time withstand current rating for optimum flexibility in circuit breaker coordination (600-4000 Amperes).

• Front replaceable main and arcing contacts (800-4000 Amperes). • Programmable microprocessor controller with keypad and LCD display. • Centrally located terminal block for customer control connections (260-4000 Amperes). • 16mm, industrial grade control switches and indicating lights. • Switch position LED indicators and source acceptability lights. • Standard ground conductor connections. • Four auxiliary contacts, two contacts closed when switch is in normal position and two contacts closed when switch is in emergency position. • Local/remote communications capability for interfacing with ASCO POWERQUEST ® communication products.

• Solid, switched, or overlapping neutral conductor options.

3

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 4

7000 SERIES Power Switching Solutions

Closed Transition Transfer Switching ASCO Automatic Closed Transition Transfer Switches feature main contacts that overlap, permitting the transfer of electrical loads without power interruption. The switch transfers in a make-before-break mode if both sources are within acceptable parameters. Control logic continuously monitors source conditions and automatically determines whether the load transfer should be open (conventional non-overlap mode) or closed transition. Available 150 through 4000 Amperes. Closed Transition Transfer within 5 electrical degrees is achieved passively, without control of engine generator set. Therefore, no additional control wire runs are required between the ATS and engine generator set governor. Plus, protective relaying may not be required under normal operation since the contact overlap time is less than 100 milliseconds (consult your local utility on protective relay requirements). Failure to synchronize indication and extended parallel time protection is built-in to all 7000 SERIES closed transition controls to prevent abnormal operation. Fig. 2: Four pole, Closed Transition Transfer Switch rated 1000 Amperes in Type 1 enclosure.

Delayed Transition Transfer Switching ASCO Delayed Transition Transfer Switches are designed to provide transfer of loads between power sources with a timed load disconnect position for an adjustable period of time. Applications include older style variable frequency drives, rectifier banks, and load management applications. • Available in 150 through 4000 Amperes. • Utilizes reliable, field proven solenoid operating mechanisms. • Mechanical interlocks to prevent direct connection of both sources. • Indicator light (16mm, industrial grade type LED) for load disconnect position. • Adjustable time delay for load disconnect position.

Fig. 3: Four pole, Delayed Transition Transfer Switch rated 2000 Amperes.

4

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 5

7000 SERIES Power Switching Solutions Non-Automatic Transfer Switching ASCO Non-Automatic Transfer Switches are electrically operated units which are operated with manual control switches mounted locally or at remote locations. • Sizes from 30 through 4000 Amperes. • Microprocessor based controller provides for addition of optional accessories. • Controller prevents inadvertent operation under low voltage conditions. • Low control circuit operating currents allow for long line runs between remotely mounted manual control switches and the transfer switch. • Source acceptability lights inform operator if sources are available to accept load. • Standard inphase monitor can be activated for transferring motor loads. Fig. 4: Three pole Non-Automatic, electrically operated 400 ampere switch shown in Type 1 enclosure.

Withstand and Close-On Ratings for all 7000 SERIES Products

5

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 6

7000 SERIES Power Switching Solutions Automatic Transfer Bypass-Isolation Switches

Fig. 6: Rated 600- 1200 Amps

Fig. 5: Rated 150-600 Amps

ASCO Automatic Transfer & Bypass-Isolation Switches are available in open transition, closed transition and delayed transition designs. The bypass and isolation features allow the primary automatic transfer switch to be inspected, tested, and maintained without any interruption of power to the load. They also provide redundant power transfer in the event the ATS is disabled or removed from service.

Fig. 7: Rated 800-3000 Amps

Fig. 8: Rated 4000 Amps

• Transfer switch is drawout design for ease of maintenance. • Bypass and isolation handles are permanently mounted. The bypass switch has dead front quick-make, quick-break operation for transferring of loads between live sources. • Bypass switch is fully rated for use as a manual 3-position transfer switch. • Bypass and isolation functions are simple, requiring a total of two operating handles.

• Available 150 to 4000 Amperes. • Allows bypass-isolation without load interruption. • Bypass switch and transfer switch have identical electrical ratings. • Heavy duty mechanical interlocks prevent undesirable operation. • Bypass contacts carry current only during bypass mode.

• No toggle switches, push buttons, selector switches or levers are required for bypass-isolation operation. • Mechanical indicators show bypass and transfer switch positions. • 800 -1200 ampere available in shallow depth, front connected or rear connected designs.

Transfer Switch Drawout Features (150-4000 Amperes) Automatic Secondary Disconnects

Automatic Shutters (optional on 1600-4000amps) Fig. 9: Bypass-Isolation Transfer Switch secondary disconnects and optional automatic shutters.

6

• Automatic secondary disconnects remove all control power as switch is withdrawn. • Drawout carriage provides for easy transfer switch maintenance and/or removal via commercially available breaker hoists.

Self Aligning Jaws

• Optional transfer switch lifting yoke kit available • Optional automatic shutters which close when the transfer switch is withdrawn to provide bus isolation, specify accessory 82C.(1600-4000A only)

Fig. 10: Bypass-Isolation Transfer Switch self aligning power jaws.

11240_Brochure_r1_92344_Broch 10/15/12 7:59 AM Page 7

7000 SERIES Power Switching Solutions Bypass and Isolation Handles - Simple as 1, 2, 3 LED Indicators

1

Bypass switch position

Source availability

Isolation handle position Transfer switch position

Bypass to Normal

Push in bypass handle and turn it counter clockwise Bypass Handle

*Standard on switches up through H 1200A. Specify ACC 82E for G frame 1600-4000A

E

L

Isolation Handle

Not in “auto” flashing LED Fig. 11: Transfer Bypass Status Panel*

Bypass Switch

N Automatic Transfer Switch

2

Test Position Bypass Switch

E

L Isolation Handle

Mechanical bypass switch position flags

Turn isolation handle counter clockwise until window shows “Test”

3

N Automatic Transfer Switch

Isolation Position Bypass Switch

Isolation handle

Padlocking provisions

Mechanical isolation handle position window (connected/test/isolate) Fig. 12: Bypass-Isolation Switch user interface

E

L Isolation Handle Turn isolation handle counter clockwise until window shows “Isolate”

N Automatic Transfer Switch

Key: Represents Current Flow In test position control panel remains energized to allow for electrical operation of a transfer switch.

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7000 SERIES Service Entrance Power Transfer Switches The ASCO Service Entrance Power Transfer Switch combines automatic power switching with a disconnect and overcurrent protective device on the utility source. The power transfer switch meets all National Electric Code requirements for installation at a facility’s main utility service entrance. Service entrance rated transfer switches generally are installed at facilities that have a single utility feed and a single emergency power source. A circuit breaker serves as the utility disconnect and links are provided to disconnect both neutral and ground connections. This product is either UL 1008 or UL 891 listed and is available up to 600V and 4000A in Standard, Delayed, Closed Transition, Soft Load, and Bypass Isolation Configurations.

Fig. 13: Ground and neutral disconnect links

Standard Features • Available from 150 to 4000 Amperes • ASCO 7000 SERIES Power Transfer Switch is UL 1008 Listed • Standard UL Type 1 Enclosure • Disconnect and overcurrent protective device on the utility source: molded case circuit breaker 150 to 2000 Amp; insulated case 3000 to 4000 Amp • Disconnect link on Neutral • Disconnect link on Ground • Ground and Neutral Bus, all silver-plated copper • Solderless screw type terminals for External Power Connections • Meets all NEC requirements for use as service entrance • Internet enabled monitoring and control • Service entrance breakers rated 100% for 1000 Amps and above; 80% below 1000Amps

Ground Disconnect Link

Circuit Breaker

Neutral Disconnect Link

Load

Utility

N

Ground Fault Current Transformer* Switched Neutral

Ø

ATS GFCT Ground Fault Current Transformer ATS - Automatic Transfer Switch Ø

N

Emergency

One line diagram of a typical service entrance rated transfer switch available in Solid, Switched or Overlapping Neutral * Ground fault trip protection provided on sizes of 1000 Amperes and above

Optional Features • Enclosures - Secure Double Door - UL Type 3R w/strip heater & thermostat - UL Type 4 or 4X - UL Type 12

• Connections - Crimp lugs - Bus Riser on Normal, Emergency or Load

• Protective Relays/Metering - Accessory 85L , see page 15

• Surge Suppression

- Accessory 73, Surge protector (see pg. 14) ASCO POWERQUEST ® products (see pages 16-21) • - ASCO 72E Ethernet Connectivity module, page 17 - ASCO 5310/5350 Remote annunciators, page 17 - ASCO 5400 Power Quality Meters, page 17 • Additional Breaker(s) - Circuit Breaker on Emergency - Load Distribution Panel • Optional high AIC ratings on breakers Consult ASCO for additional features

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7000 SERIES Service Entrance Power Transfer Switches Ordering Information To order an ASCO 7000 SERIES Service Entrance Power Transfer Switch, complete the following catalog number. 7 A US + A + 3 + 400 + N + 5X + C Neutral Code*

Product A

Automatic US

N

NonUB Automatic CUS CUB DUS DUB

Phase Poles

Conventional 2A Solid Neutral Position (standard) Open Transition B Switched Bypass Neutral Closed Transition C Overlapping Closed Transition Neutral Bypass Delayed Transition Delayed Transition Bypass

2 3

Amperes

Voltage Code

70, 100 150, 200 225, 250 400, 600 800,1000 1200,1600, 2000,2500, 3000 4000

C D E F H J K L M N P Q R

208 220 230 240 380 400 415 440 460 480 550 575 600

Grp Code

Enclosure

5 C Type 1 enclosure 5XM Type 3R secure optional double door accesN Type 4 secure sories double door P Type 4X secure double door (31b SS) Q Type 12 secure double door

*Note. Switches rated 150, 600-3000 amps available with 2, 3 or either conventional switched neutral (4 poles) or overlapping neutral (optional). For 4 pole applications on switches rates 150 to 400 amps (bypass switches only) and 4000 amps specify overlapping switched neutral (optional). Conventional switched neutral is provided on delayed transition transfer products when specified.

The Example Catalog Number above is 7AUSA3400N5XC (X is used to specify optional accessories).

Dimensions and Weights for non-bypass configurations Type 1 and 3R Enclosures4 Switch Rating Phase Neutral Poles Code amps 70, 100 ,150, 200, 225

250, 400

600 , 800 1

1

10001, 12001 16001, 20001 25001, 30001

2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3

STD B, C STD B, C STD C STD C STD B, C STD B, C STD B, C STD B, C STD B, C STD B, C

Switch Rating Phase Neutral Poles Code amps 70, 100 ,150, 200, 225

250, 400

6001, 8001

10001, 12001 16001, 20001 25001, 30001

2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3 3 3 3 3

STD B, C STD B, C STD C STD C STD B, C STD B, C STD B, C STD B, C STD B, C STD B, C

Type 1 Dimensions, In. (mm) Width Height Depth 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 36.5 (927) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965)

48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 48.5 (1232) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311)

13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 28 (711) 28 (711) 28 (711) 28 (711) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 48 (1218) 72 (1829) 72 (1829)

Approx. Shipping Weight Lb. (kg) 400 (185) 408 (188) 408 (188) 416 (192) 400 (185) 408 (188) 408 (188) 416 (192) 800 (370) 820 (378) 820 (378) 846 (390) 1085 (501) 1105 (510) 1105 (510) 1134 (523) 2590 (1198) 2640 (1218) 4590 (2118) 4655 (2148)

Type 3R Dimensions, In. (mm) Width Height Depth

Approx. Shipping Weight Lb. (kg)

48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 48(1219) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 95.5(2426) 96(2438) 96(2438)

520 (236) 530 (240) 530 (240) 548 (249) 520 (236) 530 (240) 530 (240) 548 (249) 990 (458) 1010 (467) 1010 (467) 1036 (479) 1305 (604) 1325 (613) 1325 (613) 1354 (626) 2890 (1337) 2940 (1360) 5350 (2474) 5415 (2504)

36(914) 36(914) 36(914) 36(914) 36(914) 36(914) 36(914) 36(914) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041) 41(1041)

16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 16 (406) 34(864) 34(864) 34(864) 34(864) 62(1575) 62(1575) 62(1575) 62(1575) 62(1575) 62(1575) 85(2159) 85(2159)

Ampere Interrupting Capacity (AIC) Ratings AIC Rating (kA) Switch Rating amps Standard Optional 70 - 225

25

35

250

25

35

400

35

35

600, 800

65

N/A

1000,1200

65

N/A

1600, 2000

65

100

2500, 3000

100

N/A

4000

100

N/A

Notes: 1. Unit is designed for top and bottom cable entry for all services and load. 2. Enclosures for 600 — 3000 amps are free standing. 3. When temperatures below 32° F can be experienced, special precautions should be taken, such as the inclusion of strip heaters, to prevent condensation and freezing of this condensation. This is particularly important when environmental enclosures (Type 3R, 4 & 12) are ordered for installation outdoors. 4. Dimensional data is approximate and subject to change. Certified dimensions available upon request.

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7000 SERIES Microprocessor Controller

The 7000 SERIES Microprocessor Based Controller is used with all sizes of Power Transfer Switches from 30 through 4000 Amperes. It represents the most advanced digital controller in the industry and includes, as standard, all of the voltage, frequency, control, timing and diagnostic functions required for most emergency and standby power applications. Because of severe voltage transients frequently encountered with industrial distribution systems, the microprocessor logic board is separated and isolated from the power board as shown below. This improves electrical noise immunity performance and helps assure compliance with the rigorous transient suppression standards highlighted below.

Fig. 14: 7000 SERIES Microprocessor Controller.

Fig.15: Microprocessor Power and Logic PC Boards.

7000 SERIES Microprocessor Based Controller Emission Standard - Group 1, Class A Generic Immunity Standard, from which: Electrostatic Discharge (ESD) Immunity Radiated Electromagnetic Field Immunity Electrical Fast Transient (EFT) Immunity Surge Transient Immunity Conducted Radio-Frequency Field Immunity Voltage Dips, Interruptions and Variations Immunity

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EN 55011:1991 EN 50082-2:1995 EN 61000-4-2:1995 ENV 50140:1993 EN 61000-4-4:1995 EN 61000-4-5:1995 EN 61000-4-6:1996 EN 61000-4-11:1994

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7000 SERIES Microprocessor Controller Features • Digital microprocessor. • Touch pad programming of features and settings without the need for meters, or variable power supplies.

• Password protection to prevent unauthorized tampering of settings.

• Sixteen (16) selectable operating voltages available in a single Controller.

• Remote monitoring and control with ASCO POWERQUEST ® communications products. Specify optional accessory 72E.

• On-board diagnostics provide control panel and ATS status information to analyze system performance.

• Load shed option for bus optimization applications. Specify optional accessory 30B.

• Displays and counts down active timing functions.

• Historical event log

• Selectable multi-language display (English, German, Portuguese, Spanish, or French. For others contact ASCO).

• Statistical ATS systems monitoring information

Voltage and Frequency Sensing

Time Delays

• 3-Phase under and over voltage settings on normal and emergency sources.

• Engine start time delay - delays engine starting signal to override momentary normal source outages - adjustable 0 to 6 seconds.

• Under and over frequency settings on normal and emergency. • True RMS Voltage Sensing with +/- 1% accuracy; Frequency Sensing Accuracy is +/- 0.2%.

• Transfer to emergency time delay - adjustable 0 to 60 minutes.

• Selectable settings: single or three phase voltage sensing on normal and emergency; 50 or 60Hz.

• Emergency source stabilization time delay to ignore momentary transients during initial generator set loading - adjustable 0 to 6 seconds.

• Phase sequence sensing for phase sensitive loads.

• Retransfer to normal time delay with two settings:

• Voltage unbalance detection between phases.

• Power failure mode - 0 to 60 minutes. • Test mode - 0 to 10 hours.

Status and Control Features • Output contact (N/O or N/C) for engine-start signals. • Selection between “commit/no-commit” on transfer to emergency after engine start and normal restores before transfer. • Advanced inphase algorithm which automatically measures the frequency difference between the two sources and initiates transfer at appropriate phase angles to minimize disturbances when transferring motor loads.

• Unloaded running time delay for engine cooldown adjustable 0 to 60 minutes. • Pre and post transfer signal time delay for selective load disconnect with a programmable bypass on source failures - adjustable 0 to 5 minutes. This signal can be used to drive a customer furnished relay, or for (2) sets of double throw contacts rated 3 amps at 480 volts AC, specify ASCO optional accessory 31Z.

• Event log displays 99 logged events with the time and date of the event, event type and event reason.

• Fully programmable engine exerciser with seven independent routines to exercise the engine generator, with or without loads, on a daily, weekly, bi-weekly or monthly basis.

• Output signals for remote indication of normal and emergency source acceptability

• Contains all alarm signals, logic and time delays for use with closed transition switches.

• Statistical ATS/System monitoring data screens which provide:

• Insynch time delay - 0 to 3 seconds.

• Total number of ATS transfers.

• Failure to synchronize - 1 to 5 minutes.

• Number of ATS transfers caused by power source failure.

• Extended parallel - 0.1 to 1.0 seconds.

• Total number of days ATS has been in operation. • Total number of hours that the normal and emergency sources have been available.

• Delayed transition load disconnect time delay adjustable 0 to 5 minutes.

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7000 SERIES User Controls and Indicators Control Switches and Indicating Lights for Conventional 2-Position Switches • Switch position indicating lights (16 mm, industrial grade LEDs). • Source acceptability indicating lights with true indication of the acceptability of each source, as determined by the voltage, frequency, voltage unbalance, and phase sequence settings of the control panel (16mm, industrial grade LEDs). • Three position (16mm, industrial grade type) selector switch: • Automatic: Normal maintained position. • Test: Momentary position to simulate normal source failure for system test function.

Fig. 16: 7000 SERIES User Controls and Indicators.

• Reset Delay Bypass: Momentary position to bypass transfer and re-transfer time delay.

Control Switches and Indicating Lights for Closed Transition Switches • Extended Parallel Time - Provides visual indication when the pre-set extended parallel time has been exceeded. The controls automatically open the emergency or normal main contacts. Separate contact also available to shunt trip external breaker. • Failure To Synchronize - Visually displays a failure to synchronize alarm if the time delay settings is exceeded, during closed transition transfer operation. • TS Locked Out - Prevents transfer in either direction if the extended parallel time is exceeded. • Alarm Reset - Resets extended parallel and failure to synchronize alarms.

Fig. 17: 7000 SERIES User Controls and Indicators.

• Closed Transition Bypass - Pushbutton allows transfer between sources in an open transition mode.

7000 SERIES Power Control Center The 7000 SERIES microprocessor controller is a Power Control Center which allows the user to easily access detailed information on: system status; power source parameters; voltage, frequency and time delay settings; optional feature settings; historical event log; and system diagnostics. A four line, (20) character LCD has a backlit display which enables easy viewing under all conditions. The user can navigate through all screens using only six buttons, which also allows selection of: (18) different source parameter settings; (16) standard time delays; (12) standard feature settings; up to seven independent engine exercise routines; and even the language (English, German, Spanish, French, etc.) which appears on the display.

Fig. 18: 7000 SERIES Power Control Center.

12

Since the Power Control Center must be visible and operable through the enclosure door, it has been qualified for use in industrial and outdoor applications. This includes installation in Type 3R (outdoor/rainproof), 4 (weatherproof) and 12 (indoor/industrial) enclosures. For applications with regular exposure to direct sunlight a double door for UV protection is recommended.

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7000 SERIES Power Control Center Screens Status System Status Normal OK Load on Normal Displays system status in clear, concise language. Message shown indicates normal source is acceptable and the load is connected to the normal source.

Source Status Normal Source Vab=480V....................ABC Vbc=480V.........Vunbal=1% Vca=480V................60.0Hz Displays voltage for each phase, frequency, phase rotation and voltage unbalance for both normal and emergency sources.

Time Delay Status

Inphase Transfer Mode

Normal OK

Emerg OK

TD.Engine.Cooldown: 4min15s

Waiting for In-Sync -45o 0.02Hz

Active time delay status displays time remaining until next control event.

Displays the relative phase angle between sources and frequency differential to indicate the controller is awaiting an inphase condition.

Settings Voltage and Frequency Settings

Time Delay Settings

Normal Voltage Dropout.............85%.408V Pickup...............90%.432V O.V. Trip.........110%.528V

TD N>E Xfer Signal Bypass if N Fail: No Pre Xfer: 0 min 20S Post Xfer: 0 min 20S

Provides voltage and frequency setting values for normal and emergency sources. Voltage pick-up, dropout and trip settings are set in percentage of nominal voltage and are also displayed in rms voltage values.

Engine Exerciser P1..................Engine.Exerciser Enable:.....Yes....WLoad:....Yes Start:19h30. ALL MON Run.Time:...............2h15min Seven independent programs, load/no load selection, flexible run times and daily, weekly, bi-weekly and monthly exercise routines.

Provides direct reading display for setting time delays.

Feature Settings Shed Load Direction: Inphase: No

From E TD/0.25

Standard features can be activated with the keypad. As an example, when enabled, the “shed load” option causes the transfer switch to transfer the load off of the specified source. If desired, the load shed transfer can be made inphase.

Data Logging ATS Statistics ATS Statistics ATS Total Xfers: 46 SRC Fail Tot Xfers: 20 Days Energized: 36.5 Instant availability of statistical information on total number of ATS transfers, number of transfers caused by power failures and total days controller has been energized, plus more.

Historical Event Log 16.AUG02/95..........13h10:17 Eng.Start...............NormFail. 15.AUG02/95...........13h10:25 Xfer.N>E................................ Displays detailed information for last 99 events, including time of occurrence, length of event, date and reason for event.

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7000 SERIES Optional Accessories Time Delays 2C

1G

1GB

Provides an extended time delay on engine starting. The standard feature one time delay is adjustable from zero to six seconds. Accessory 2C allows this time delay to be adjustable from zero to sixty minutes in one second intervals factory set at five minutes. Similar to accessory 2C except using 24 volt DC external input signal. 7000 SERIES controller remains active when both power sources are de-energized* Same as accessory 1G except using 120 volt AC external input*

Extension Harness 37B

Six foot (6’) extension harness to increase distance between transfer switch and control panel on open-type units.

Communications 72E

5150 Ethernet Connectivity Module offers communication to transfer switch and metering with embedded webpages. An Industrial Ethernet Switch mounted in the enclosure used in conjunction with 5150 Connectivity Module (acc. 72E) metering device. Includes 2 available Ethernet ports and 2 multimode ST Fiber connectors.

72SW

* add suffix 1 to include external power to power manager or power meter when applicable

Manual Controls for Automatic Transfer Switches

Surge Protection

6C

ASCO Pulsar 450 rated 65KA

6D

Reset switch for manual retransfer to normal with automatic retransfer in the event of emergency source failure. Selector switch for automatic/manual retransfer to normal. Automatic bypass if emergency fails.

Indicators 14A/14B Additional auxiliary contact sets to indicate switch position. Two sets are standard. Specify total number of sets if more are required. 18B

Two-pole, double-throw contacts operate when emergency source voltage is present at transfer switch terminals.

18G

Two-pole, double-throw contacts operate when normal source voltage is present at transfer switch terminals.

99

“Push-to-Test” feature on all pilot light indicators.

73AC1 73AC2 73AC3

Normal source protection. (3Ø, 4wire WYE) Emergency source protection. (3Ø, 4wire WYE) Load side protection. (3Ø, 4wire WYE)

Note: Other distribution voltages available (Contact ASCO).

Special Applications 45

Custom Alphanumeric nameplate mounted on the front of the switch

111A Generator - to - Generator for Standby Applications 111B Generator - to - Generator for Prime Power Applications 125 Seismic Certification to the requirements of the international building code for electrical equipment 131 Certification of compliance with the American Recovery & Reinvestment ACT (Buy American Provision) - Must be specified at time of order placement

Customer Control Circuits

Bypass-Isolation Switch Options

30A

Load-shedding circuit initiated by opening of a customer-supplied contact.

14A1

Auxiliary contact to close in “Bypass to Normal” position.

30B*

Load-shedding circuit initiated by removal of customer-supplied control voltage. *(Specify voltage).

14B1

Auxiliary contact to close in “Bypass to Emergency” position.

14T

31Z

Selective load disconnect control contacts (two provided) which operate with time delay prior to and/or after load transfer and retransfer.

Auxiliary contact to close when transfer switch is in “Automatic” position.

14U

Auxiliary contact to close when transfer switch is in “Isolate” position.

Terminal block for all customer control connections on 30-150 amp only (standard on all other sizes).

14V

Auxiliary; contact to close when transfer switch is in “Test” position. Automatic shutters for bus isolation when transfer switch is withdrawn. (see page 6 for details) LED Bypass status indicator, optional on G frame 1600A-4000A only. Standard for all other size switches

43R

Note: An externally operable quick-make, quick-break (QMQB), manual handle is available on some 7000 SERIES product configurations. (Consult ASCO for guidance.)

82C

Neutral Conductor Options

82E

• Solid neutral, with fully-rated terminals. (AL-CU) UL Listed. • Conventional neutral switching pole. • Overlapping neutral transfer contacts. Allows for proper ground-fault sensing and avoids generator voltage transients during transfer. Note: Specify neutral option in catalog number, see page 22 for instructions.

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7000 SERIES Optional Accessories ASCO 5200 SERIES METERING Power Manager

Fig. 19: ASCO 5210 SERIES Power Meter.

The ASCO 5200 SERIES Power Meters are microprocessor based metering devices that provides real-time measurement of single and three phase power systems. The 5200 SERIES uses digital signal processing technology to measure voltage and current per phase; real, reactive and apparent power, and bi-directional energy. All measurements can be viewed locally with a backlit liquid crystal display and/or displayed remotely with ASCO POWERQUEST ® products.

Fig. 20: ASCO 5220 SERIES Power Manager.

Direct voltage input for systems up to 600 Volts AC can be monitored without the use of external potential transformers (PTs). Measures three phase currents and a fourth current input is available for measuring current in the neutral conductor. The 5200 SERIES includes one discrete input for transfer switch position.

Power Metering • Voltage: Line - Line: VAB, VBC, VCA, VAVERAGE Line - Neutral: VAN, VBN, VCN, VAVERAGE • Frequency: 45.0 to 66.0 Hertz • Current: IA, IB, IC, IAVERAGE • Unbalance %: Voltage, Amps • Real Power: KWA, KWB, KWC, KWNET • Reactive Power: KVARA, KVARB, KVARC, KVARNET • Apparent Power: KVAA, KVAB, KVAC, KVANET • Real Energy: KWHIMPORT, KWHEXPORT, KWHNET • Reactive Energy: KVARHIMPORT, KVARHEXPORT, KVARHNET • Power Factor: PFA, PFB, PFC, PFNET

Configurable Designations • Local - A four line, 20 character LCD backlit display. • 5220 Power Manager provides user programmable setpoints based on twelve metering and I/O parameters. Each setpoint allows the user to select the parameter, the trip & reset levels, the trip & reset time delays and the alarm type or relay output to trigger. This can be used for protective relaying and peak shaving applications. • 100 event data logging feature.

Integrated ATS Features When configured on load of ATS: • Displays ATS position. • Displays power data as a function of ATS position (normal/emergency). • Accumulates energy data separately for normal and emergency sources.

5220 Power Manager Data Access • Eight digital inputs, four relay outputs. • Input/Output 15-character, user definable screen display for identification of input/output signals.

Communications • Modbus RTU and TCP/IP capability • Ethernet compatible when combined with 5150 Connectivity Module (72E).

Optional Configurations and Connection Arrangements Connected To: Load Normal Emergency Load (BPS only)

5210 Acc. 135L Acc. 135L Acc. 135E N/A

5220 Acc. 85L Acc. 85N Acc. 85M Acc. 85SB*

Add suffix A1 to above metering designation if neutral conductor monitoring is required Note: Accessory 85 and 135 includes component mounting, CTs, shorting blocks and all necessary interwiring. *Bypass & isolation switch contacts wired to discrete Power Manager inputs.

Note: The ASCO Power Manager is also available as a separate unit for monitoring electrical parameters anywhere in the power distribution system.

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PowerQuest Power Monitoring and Control Systems ®

FULFILL YOUR NEED Drill down for a closer look - Each transfer switch, generator, breaker and any other power equipment has its own dedicated screens.

It’s the new ASCO PowerQuest® Power Monitoring and Control family.

Critical Power Management System (CPMS) HVAC

The PowerQuest® family is the most comprehensive communication, monitoring and control solution ever offered by ASCO. It empowers you. It fulfills your need to test, manage loads, optimize the bus bar, remotely monitor and otherwise be aware of the status of your facility's utility source and on-site power. You have both the Power to Know and the Power to Do. Whether you require standard monitoring and control, or a comprehensive Critical Power Management System, PowerQuest can satisfy your needs. Hardware. Software. Installation and testing. Service. And upgrades and technology refreshes. A truly complete solution for all your communication, monitoring and control needs. The following PowerQuest® pages can help you determine– easily– the type of PowerQuest system you need for your ASCO power switching and controls, and third-party equipment.

16

Paralleling Control Switchgear

UPS Static Transfer Switches

Transfer Switches

Security

Fire Alarm Monitoring

Generators

Building Management System (BMS)

Internet

CPMS Display Terminal

Remote Display Terminal

PowerQuest® provides monitoring, alarming and control of Critical Power Management Systems, which comprise transfer switches, paralleling control switchgear, gensets, circuit breakers, distribution and other gear. It also integrates with building management systems. BE EMPOWERED PowerQuest® can enable you to: • Monitor and control power transfer switches, paralleling control switchgear, gensets, breakers, bus bars and other equipment • Monitor normal and emergency voltages and frequency and their settings • Know transfer switch position and source availability • Transfer and re-transfer loads for system testing • View and adjust transfer switch time-delay settings • Know each transfer switch’s rating and identification • Receive automatic alerts on system operation via e-mail, pager, or selected system alarms • View current, power and power factor • View transfer switch event log and know the transfer switch test schedule

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7000 SERIES PowerQuest Monitoring & Control Components ®

Building-block components can be configured easily to provide exactly the degree of monitoring, control and communication you want for your on-site power system.

5150, 5160 Connectivity Modules

An ASCO 5150 Connectivity Module (left) provides 100 Mbps Ethernet Connectivity for ASCO Transfer Switches and Power Meters and includes AES 128-bit Encryption, as per NIST, for enhanced security. The ASCO 5160 Remote Connectivity Unit (RCU) (right) provides 10 Ethernet and Dual-Fiber Optic connections in a NEMA 3R enclosure.

5210, 5220 Power Meters

ASCO 5210 (left) and 5220 (right) Power Meters measure, displays and provides single- or 3-phase Energy and Power information with Ethernet via the ASCO 5150 Communication Module.

5310, 5350 Annunciators

ASCO 5310(left) and 5350(right) ATS Remote Annunciators provide distributed monitoring of transfer switch position and source availability as well as transfer test and re-transfer control.

5010 Remote Display Unit,(left) 5490 Critical Power Quality Meter, (right)

Enterprise Critical Power Management System

ASCO 5400 SERIES Power Quality Meters The ASCO Power Quality Meters provide intelligent power analysis, energy measurement and event recording for critical and sensitive loads. Its unique continuous waveform and harmonic recording capabilities ensure all events are captured, improves response time, and helps identify corrective action to power quality related issues.

5700 SERIES provide various levels of monitoring, control and management capability of power equipment. It seamlessly monitors ASCO transfer switches as well as generators, breakers, paralleling bus, panel boards and other power equipment via a 5221 PMU. It consists of servers and touch screen interfaces.

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7000 SERIES PowerQuest Monitoring & Control The Power To Know Selecting the system that provides your level of need-to-know information and control...

18

You Need...

Your Application Is...

Desired Capabilities

Basic monitoring, remote alarming and control, or, if you simply want to know transfer switch status or perform monthly transfer testing

Residential, light commercial and retail establishments

Local or remote, floor-level monitoring and control, or as part of a larger, facility-wide monitoring and control system

A ‘specify-your-own’ Critical Power Management System (CPMS) that includes gensets, circuit breakers, and reports on energy, trending, power demand, bypass status, diagnostics, alarming, and component-level monitoring and control.

Commercial, retail, telecom, agriculture, municipal, such as waste water treatment, light industrial plants, educational campuses and healthcare facilities requiring distributed power and load management

Local, floor-level, or facilitylevel monitoring and control; 5700 systems can be configured in three capability levels: • Essential (single building) • Professional (multiple buildings, single campus) • Enterprise (multiple campuses)

A Critical Power Management System providing systemwide monitoring, alarming and control of transfer switches, paralleling control switchgear, gensets and distribution, both on and off site; also integrates PLCs, building management systems and on-site, simulator training. Power quality and a range of other information is provided.

Regional and global networks of data centers, financial institutions, Web hosting companies and healthcare campuses that operate expansive and sophisticated on-site power systems that are essential for providing 24/7 power reliability

Local floor-level monitoring and control, and remote system-wide monitoring and control seamlessly integrated with building management systems; communication paths can be Ethernet, Webbased PC’s and monitors; simulator training that mimics the live system allows conducting ‘what if’ scenarios, without risking system operation.

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 19

Identifies the ASCO products and components required to provide the functionality you need. Products

Required Components

Functionality

ASCO Series 185 and Series 300 Automatic Transfer Switches

Connectivity Modules and Annunciators

Locally monitor switch position, source availability and the status of on-site power system devices via customized Web page. Initiate tests and push-button remote transfer. Aural, visual alarms.

ASCO 4000 Series and 7000 Series Automatic Transfer Switches, including 7000 Series Bypass-Isolation

Standard components, plus Power Control System Management and Operator Interface Terminals

Monitor voltage and phase currents. Capture/store more data points. Display data on screen up to 42” inches. Interface with power control system, BMS. Integrate with Group 5 Controller. Get email alerts. For single buildings, single campuses and global facilities. Provides Energy, Alarm, and Outage/Test Reports that can be used to fulfill Joint Commission Requirements.

ASCO 7000 Series Automatic Transfer Switches, including Bypass-Isolation and 7000 Series Generator Paralleling Control Switchgear

Standard and Configurable components, plus higher performance Power Control System and Data Management Screens, and an on-site Simulator Training System

Interact fully with incoming utility service boards, mission critical paralleling gear, transfer switches, UPSs, STSs and PDUs...and interface with Building Management Systems. Capture, store and analyze quantities of data to optimize on-site power operation. Use your display devices and/or ASCO 42” LCD screen. Highly customize your GUI with sophisticated HMI/SCADA software.

19

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 20

PowerQuest 5700 Critical Power Management System ®

Utility

Generator

24 VDC QTY 8, 14 Awg 3P Volts/Amps

24 VDC QTY 4, 14 Awg 3P Volts/Amps

Generator

24 VDC QTY 8, 14 Awg 3P Volts/Amps

5160 RCU 24VDC or 120 VAC (Requires UPS)

5221 Power Manager Units

7000 ATS 24VDC 19” 5702 Operator Touch Panel (up to 100 with 5790 Server)

5350 Annunciator

5160 RCU 24VDC or 120 VAC (Requires UPS)

20

To RCU and Additional Networked Devices

19” 5702 Operator Touch Panel (up to 100 with 5790 Server)

Tx/Rx (pair of Fiber)

300 ATS 24VDC

5160 RCU 24VDC or 120 VAC (Requires UPS)

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 21

Breaker

24 VDC QTY 4, 14 Awg 3P Volts/Amps

UPS/Distribution

19” 5702 Operator Touch Panel (up to 100 with 5790 Server)

7000 ATS

24 VDC QTY 8, 14 Awg 3P Volts/Amps

5350 Annunciator ATS Status Annunciation Transfer Test Supports 8 ATS’s 24VDC/120VAC/220VAC

5710 CPMS Server • Drives 3 Remote 5702 Panels •Supports 32 Power Devices •Basic Monitoring and Control •Standard Performance

5700 CPMS Servers Note - Select One Server to install in Centralized Office 50° to 95°F (10°C to 35°C)

5750 CPMS Server Essential Features PLUS: • 5 Reporting Packages • BMS Modbus • Drives 10 Remote Support 5702 Panels •Remote E-Mail • Supports 64 Power Alarming Devices • Historical Trending

5790 CPMS Server Professional Features PLUS: •Drives 100 5702 Touch Panels •Redundant Power •Redundant Storage

To RCU and Additional Networked Devices

AWG Wire Size and Distance by others Category 6 Ethernet (300 Feet Max) Multi-Mode Fiber, 1300nm, 50/125um, ST Connectors (6500) Feet Max

•Redundant Processors •Ultimate Performance •128 Power Devices •Expanded Storage •Inter-facility Messaging

NOTES 1. This Drawing is to be used as a Model only; Actual network architecture will depend on equipment placement, cable length and type. 2. 5700 Series Products Operating Temperature is 50° to 95°F (10°C to 35°C) For altitudes above 2950 feet, the maximum operating temperature is derated 1°F/550 ft.

21

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 22

7000 SERIES Ordering Information To order an ASCO 7000 SERIES Power Transfer Switch, complete the following catalog number: 7

A

TS

A

+

Neutral Code*

Product A

N

Automatic

NonAutomatic

TS

Conventional 2-Position

TB

Open Transition Bypass

CTS

Closed Transition

CTB

M

Manually Operated

Closed Transition Bypass

DTS

Delayed Transition

DTB

Delayed Transition Bypass

+

---

No Neutral

A

Solid Neutral

B

C

3

+

400

Phase Poles

Amperes

2 3

30 70 100 150 200* 230 * 260 400 600 800 1000 1200 1600 2000 2600 3000 4000

Switched Neutral

Overlapping Neutral

N

+ 5X +

C

Voltage Code

Grp Code

Enclosure

+

A B C D E F H J K L M N P Q R

115 120 208 220 230 240 380 400 415 440 460 480 550 575 600

5 5Xoptional accessories

---

No enclosure

C

Type 1 enclosure

F

Type 3R enclosure

G

Type 4 enclosure

H

Type 4X enclosure (stainless steel)

L

Type 12 enclosure

M

Type 3R secure double door

N

Type 4 secure double door

P

Type 4X secure double door

Q

Type 12 secure double door

R

Type 3RX secure double door (Stainless Steel)

*Notes: Conventional switch neutral is provided on delayed transition transfer products when specified. 200 and 230 amp switch limited to 480 volts maximum, on 7ATS, 7CTS and 7DTS only.

The Example Catalog Number above is 7ATSA3400N5XC (X is used to specify optional accessories).

Transfer Switch Configurations

Transfer/Bypass Configurations

7A TS, 7N TS, 7A DTS, 7A CTS, 7N DTS, 7N CTS

7A TB, 7N TB, 7A DTB, 7A CTB, 7N DTB, 7N CTB

Sizes of UL-Listed Solderless Screw-Type Terminals for External Power Connections

Sizes of UL-Listed Solderless Screw-Type Terminal for Power Connections

Switch Rating amps

Max # of Conductors per Terminal

Range of AL- CU Conductor Sizes

Switch Rating amps

Max # of Conductors per Terminal

Range of AL-CU Conductor Sizes

30 -2303

One

#14 to 4/0 AWG

One

# 4 AWG to 600 MCM

150*, 260, 400

One

#4 AWG to 600 MCM

150, 200, 230 260,400

Two

# 1/0 AWG to 250 MCM

Two

#1/0 AWG to 250 MCM

6004

Two

# 2 AWG to 600 MCM

*150 for CTS and DTS Only

600

Two

#1/0 AWG to 600 MCM

800,1000,1200

Four

# 1/0 AWG to 600 MCM

800-12001

Four

#1/0 AWG to 600 MCM

1600-20004

Six

# 1/0 AWG to 600 MCM

#1/0 AWG to 600 MCM

2600, 30004

Ten

# 2 AWG to 600 MCM

Twelve

#1/0 AWG to 600 MCM

4000

Twelve

# 2 AWG to 600 MCM

Twelve

#2/0 AWG to 600 MCM

1600-2000

2

2600, 3000 4000

2

2

Six

Notes: 1. Unit is designed for top cable entry of emergency and load and bottom entry of normal. Optionally, the switch may be supplied with reverse source and/or bottom entry load, when specified. 2. All main terminals are rear connected.

22

4

4

3. 200 and 230 amp rating for copper conductors only for transfer switch configurations only. 4. All main terminals are rear connected. A front connected version is available in 600 and 1200 amp ratings only with top cable entry only. See pages 25-27 for dimensional data and additional information. 5.Type 304 stainless steel standard. Specify 316 ST. Steel for installations subject to salt water and corrosive environments

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 23

7000 SERIES Designed to Fit Anywhere* 2-Position Transfer Switching 7A TS, 7N TS (Non-Bypass) Switch Rating Amps

Poles

Width Height Depth inches (mm) inches (mm) inches (mm)

Enclosed UL Type 1 2 30, 70, 100, 125, 150, 200, 230 260, 400 600 800, 1000 1200 1600, 2000 1

2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C

18 (457) 24 (610) 24 (610) 34 (864) 38 (965) 38 (965)

48 (1219) 56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311)

13 (330) 14 (356) 17 (432) 20 (508) 23 (584) 48 (1219)

1600, 20003 (front connected)

2, 3 or 3 with neutral A/B/C

38 (965)

87 (2210)

23 (584)

2600, 3000 1

2, 3 or 3 with neutral A/B/C

38 (965)

91 (2311)

60 (1524)

2, 3 or 3 with neutral A/C

60 (1524)

91 (2311)

72 (1829)

2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C

10-1/4 (260) 18-1/2 (470) 19 (483) 27 (686) 33-1/4 (845)

10-1/4 (260) 25 (635) 30 (762) 31 (787) 28 (711)

5-1/2 (140) 8 (203) 9-7/8 (251) 12-7/8 (327) 26-1/4 (667)

2600, 3000

2, 3 or 3 with neutral B/C

33-1/4 (845)

28 (711)

30-3/4 (781)

4000

2, 3 or 3 with neutral C

70 (1778)

53 (1272)

4000 1

Open Configuration 30, 70, 100, 125,150, 200, 230 260, 400 600 800, 1000, 1200 1600, 2000

60 (1524)

Notes: 1. Enclosures are free-standing with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1. 3. Order accessory 40MY for 1600A and 40NY for 2000A F/C design.

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

Shipping Weights 2-Position Transfer Switching 7A TS, 7N TS Switch Rating Amps 30, 70, 100, 125 30, 70, 100, 125 30, 70, 100, 125 150, 200, 230 150, 200, 230 150, 200, 230 260, 400 260, 400 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

Poles 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C

Enclosed* lb (kg) 67 (31) 70 (32) 73 (33) 69 (32) 72 (33) 75 (34) 216 (98) 223 (101) 230 (105) 316 (143) 324 (147) 332 (151) 400 (182) 420 (192) 446 (203) 685 (312) 705 (321) 731 (333) 1110 (503) 1160 (525) 1210 (548) 1365 (620) 1430 (649) 1495 (679) 1969 (893) 2149 (975) 2328 (1056)

Open* lb (kg) 15 (7) 18 (8) 21 (10) 17 (8) 20 (9) 23 (11) 82 (37) 89 (40) 102 (46) 88 (40) 96 (44) 104 (47) 150 (68) 170 (78) 196 (90) 150 (68) 170 (78) 196 (90) 370 (167) 420 (190) 470 (213) 405 (184) 470 (213) 535 (243) 1258 (571) 1451 (658) 1623 (736)

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

23

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 24

7000 SERIES Designed to Fit Anywhere*

Closed Transition and Delayed Transition Transfer Switching 7A DTS, 7A CTS, 7N DTS, 7N CTS Switch Rating Amps

Poles

Width inches (mm)

Height Depth inches (mm) inches (mm)

2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/B 2, 3 or 3 with neutral A/C

24 (610) 24(610) 34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 60 (1524)

56 (1422) 63 (1600) 72 (1829) 87 (2210) 91 (2311) 87 (2210) 91 (2311) 91 (2311)

14 (356) 17(432) 20 (508) 23 (584) 48 (1219) 23 (584) 60 (1524) 72 (1829)

150, 260, 400

2, 3 or 3 with neutral B

18-1/2 (470)

25 (635)

8 (203)

600 800, 1000, 1200 1600, 2000 2600, 3000 4000

2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral B 2, 3 or 3 with neutral C

19 (483) 27 (686) 33-1/4 (845) 33-1/4 (845) 60 (1524)

30 (762) 31 (787) 28 (711) 28 (711) 70 (1778)

9-7/8 (251) 12-7/8 (327) 26-1/4 (667) 30-3/4 (781) 53 (1272)

Enclosed UL Type 1 2 150, 260, 400 600 800, 1000 1200 1600, 2000 1 1600, 20003 (front connected) 3000 1 4000 1

Open Configuration

Notes: 1. Enclosures are freestanding with removable top, sides, and back. 2. Consult ASCO for dimensions on enclosures other than UL type 1. 3. Order accessory 40MY for 1600A and 40NY for 2000A front connected design.

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

Shipping Weights Closed Transition and Delayed Transition Transfer Switching 7A DTS, 7A CTS, 7N DTS, 7N CTS

24

Switch Rating Amps

Poles

Enclosed* lb (kg)

Open* lb (kg)

150, 260, 400 150, 260, 400 150, 260, 400 600 600 600 800, 1000 800, 1000 800, 1000 1200 1200 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 2600, 3000 4000 4000 4000

2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B 2 3 3 with B/C

235 (107) 242 (110) 250 (113) 335 (152) 343 (156) 352 (159) 420 (192) 450 (205) 480 (219) 710 (324) 740 (337) 770 (351) 1300 (590) 1350 (612) 1400 (635) 1555 (706) 1620 (735) 1685 (765) 1969 (893) 2149 (975) 2328 (1056)

101 (46) 108 (49) 115 (52) 107 (48) 115 (52) 124(56) 175 (80) 205 (94) 235 (108) 175 (80) 205 (94) 235 (108) 505 (229) 555 (252) 605 (274) 540 (245) 660 (300) 725 (329) 1258 (571) 1451 (658) 1623 (736)

Notes: 1. Open weights include transfer switch and control panel. 1200-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 25

7000 SERIES Designed to Fit Anywhere*

Automatic Transfer Bypass-Isolation Switching with Transfer Switch Engaged 7A TB, 7N TB Switch Rating amps

Power Connection Configuration

Width Height Depth inches (mm) inches (mm) inches (mm)

Poles

Enclosed UL Type 1 150, 200, 230, 260, 4001, 600 800 1, 3 1000, 1200 800, 1000, 12001, 2 1600, 20001,2 2600, 30001, 2 40001,2

Front Connected Front Connected Front Connected Side/Rear Connected Side/Rear Connected Side/Rear Connected Rear Connected

2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 3 or 3 with neutral A/B/C 3 or 3 with neutral A/C

34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 60(1524)

85 (2159) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311)

28 (711) 32 (813) 34 (864) 48 (1219) 60 (1524) 72 (1829) 96 (2438)

61-1/2 (1553)4 72 (1829) 72 (1829) 91 (2311)

28(711)4 38 (965) 38 (965) 96 (2438)

Open Configuration 150, 200, 230, 260, 4001 600, 800, 1000, 12001, 2 1600, 2000, 2600, 30001, 2 40001,2

Front Connected Rear Connected Rear Connected Rear Connected

2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C 3 or 3 with neutral A/C

19-3/4 (500)4 38 (965) 38 (965) 60(1524)

Notes: 1. Handles extend 6-1/4 inches (159mm). 2. Recommended clearance to enclosure: 3 feet (914mm) from rear, 4 feet (1219mm) from front (25 inches required for transfer switch drawout). Side or rear access required. 3. Specify optional accessory 40J Y for 800 Amp front, 40KY for 1000 Amp, and 40LY for 1200 Amp - connected arrangement. All service and load cables limited to top entry only. 4. Contact ASCO for details.

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

Shipping Weights Automatic Transfer Bypass-Isolation Switching with Transfer Switch Engaged 7A TB, 7N TB Switch Rating amps

Poles

Enclosed* lb (kg)

Open* lb (kg)

150, 200, 230, 260, 400, 600 150, 200, 230, 260, 400, 600 150, 200, 230, 260, 400, 600 800, 1000, 1200 800, 1000, 1200 800, 1000, 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 4000 4000

2 3 3 with B/C 2 3 3 with B/C 2 3 3 with B/C 3 3 with B/C 3 3 with B/C

990 (450) 1050 (477) 1110 (505) 1510 (685) 1580 (717) 1650 (748) 2180 (989) 2360 (1070) 2540 (1152) 2730 (1240) 3360 (1525) 6300 (2858) 6900 (3130)

Contact ASCO Contact ASCO Contact ASCO 920 (417) 990 (449) 1060 (481) 1300 (589) 1550 (702) 1800 (815) 1690 (768) 1980 (899) — —

Notes: 1.Open weights include transfer switch, bypass-isolation switch and controller. 1600-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions. *All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

25

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 26

7000 SERIES Designed to Fit Anywhere*

Automatic Transfer Bypass-Isolation in Closed Transition and Delayed Transition Switching. 7A DTB6, 7A CTB, 7N DTB6, 7N CTB Switch Rating amps

Power Connection Configuration

Depth Width Height Depth inches (mm) inches (mm) inches (mm) inches (mm)

Poles

Enclosed UL Type 1 150, 200, 230, 260, 4001, 600 800 1, 3 1000, 1200 800, 1000, 12001, 2 1600, 20001,2 2600, 30001, 2 40001,2

Front Connected Front Connected Front Connected Side/Rear Connected Side/Rear Connected Side/Rear Connected Rear Connected

2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 2, 3 or 3 with neutral A/B/C 3 or 3 with neutral A/B/C 3 or 3 with neutral A/C

34 (864) 38 (965) 38 (965) 38 (965) 38 (965) 38 (965) 60(1524)

85 (2159) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311) 91 (2311)

28 (711) 32 (813) 34 (864) 48 (1219) 60 (1524) 72 (1829) 96 (2438)

Open Configuration 150, 200, 230, 260, 4001 600, 800, 1000, 12001, 2 1600, 2000, 2600, 30001, 2 40001,2

Front Connected Rear Connected

2, 3 or 3 with neutral B/C 2, 3 or 3 with neutral B/C

19-3/4 (500)4 38 (965)

61-1/2 (1553)4 72 (1829)

22-1/4 (565)4 38 (965)

Rear Connected Rear Connected

2, 3 or 3 with neutral B/C 3 or 3 with neutral A/C

38 (965) 60(1524)

72 (1829) 91 (2311)

38 (965) 96 (2438)

Notes: 1. Handles extend 6-1/4 inches (159mm). 2. Recommended clearance to enclosure: 3 feet (914mm) from rear, 4 feet (1219mm) from front (25 inches required for transfer switch drawout). Side or rear access required. 3. Specify optional accessory 40J Y for 800 Amp front, 40KY for 1000 Amp, and 40LY for 1200 Amp - connected arrangement. All service and load cables limited to top entry only. 4. Contact ASCO for details.

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

** For S Frame dimensions contact ASCO.

Shipping Weights Automatic Transfer Bypass-Isolation in Closed Transition and Delayed Transition Switching. 7A DTB, 7A CTB, 7N DTB, 7N CTB Switch Rating amps

Poles

Enclosed* lb (kg)

Open* lb (kg)

150, 200, 230, 260, 400, 600 150, 200, 230, 260, 400, 600 150, 200, 230, 260, 400, 600 800, 1000, 1200 800, 1000, 1200 800, 1000, 1200 1600, 2000 1600, 2000 1600, 2000 2600, 3000 2600, 3000 4000 4000

2 3 3 with A/B 2 3 3 with A/B 2 3 3 with A/B 3 3 with A/B 3 3 with C

990 (450) 1050 (477) 1110 (505) 1560 (708) 1630 (739) 1700(771) 2315 (1050) 2495 (1132) 2675 (1213) 2730 (1240) 3360 (1525) 6300 (2858) 6900 (3130)

Contact ASCO Contact ASCO Contact ASCO 970 (440) 1040 (472) 1110(503) 1435 (651) 1685 (764) 1935 (878) 1690 (768) 1980 (899) — —

Notes: 1. Open weights include transfer switch, bypass-isolation switch and controller. 1600-4000 amp enclosures require ventilation openings, refer to drawings for details. Export shipments may require a wooden box, contact ASCO for weights and dimensions.

*All dimensions and weights shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

26

** For S Frame dimensions contact ASCO.

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 27

7000 SERIES Designed to Fit Anywhere* Optional Front Connected Design Saves Valuable Space Cable Compartment

800 Amp Optional Front Connected Design

32.00 Ground Bus Load Lugs

17.00

Normal Lugs Field Wiring Terminal Block (TB) Bypass Switch Manual Operation Handle

Emergency Lugs

Bypass Handle

38.76 Isolation Handle

Group 5 Controller User Interface

91.00

Controls and Indication

*All dimensions and weights 59.05 REF

Isolation Handle

Transfer Switch Compartment

35.24

shown are approximate and should not be used for construction purposes. Certified dimensions can be furnished upon request.

12.42 REF

39.00 CG

Front Views (Covers Installed)

Right Side Views (Covers Removed)

1000-1200 Amp Optional Front Connected Design 38.00

34.00 Cable Access Hinge Cover

Ground Bus Field Wiring Terminal Block (TB)

Emergency Lugs

Load Lugs Normal Lugs

Bypass Switch Manual Operation Handle

Group 5 Controller User Interface

91.00

6.22 REF Isolation Handle

Controls and Indication 59.05 REF

Isolation Handle Transfer Switch Compartment

27

11240_Brochure_r1_92344_Broch 10/15/12 8:00 AM Page 28

Emerson Network Power. The global leader in enabling Business-Critical ContinuityTM.

EmersonNetworkPower.com Outside Plant

AC Power Connectivity

Embedded Computing Embedded Power

DC Power

Infrastructure Management & Monitoring

Power Switching & Controls Precision Cooling

Racks & Integrated Cabinets Services Surge Protection

Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2012 Emerson Electric Co. Publication 3040 R13

© October, 2012

Printed in the U.S.A.

ENGINEERING GUIDE Submittal Data

DGC-2020 Gen-Set Controller Blue Star’s Digital Gen-Set Controller (DGC-2020) is a highly advanced integrated gen-set control system. The DGC-2020 is perfectly focused, combining rugged construction and microprocessor technology to offer a product that will hold up to almost any environment and flexible enough to meet your application’s needs. This device provides gen-set control, transfer switch control, metering, protection and programmable logic in a simple, easy to use, reliable, rugged, and cost effective package. Highlights „„UL

Recognized, CSA & CE approved

„„Microprocessor „„Complete

based

„„Remote

communication options

„„Rugged

encapsulated construction

system metering

Standard Features „„Generator „„Engine

„„Extremely

Metering

„„Gen-set „„Engine

Metering

„„16

Control

„„7

Programmable Inputs

Contact Outputs: (3) 30ADC and (4) Programmable 2ADC

Rated Contacts

Protection:

- Oil Pressure

„„Wide

- Engine Temperature

„„UL

- Overspeed

„„HALT

- Overcrank „„BESTCOMS

Rugged, Fully Encapsulated Design

Recognized, CSA Certified, CE Approved

„„IP54

Plus:

Ambient Temperature Range (Highly Accelerated Life Test) Tested

Front Panel Rating with Integrated Gasket

„„NFPA110

Level One Compliant

- Programming and Setup Software

„„Real

- Intuitive and Powerful

„„Emergency

- Remote Control and Monitoring

„„Current

- Programmable Logic

„„Generator

- USB Communications

„„LCD

„„SAE

J1939 Engine ECU Communications (Where Applicable)

Time Clock with Battery Backup and Event Log Stop Pushbutton

Sensing: 5A CT inputs Frequency: 50/60 Hz

Display Heater to -40˚F

„„Event

Recording (up to 99 occurrences)

Standard Gen-Set Monitoring „„Generator „„Engine

parameters: voltage, current, frequency, real power (Watts), apparent power (VA), and power factor

parameters: oil pressure, coolant temperature, RPM, battery voltage, fuel level, engine runtime, and various J1939 supported

parameters where applicable

Standard Engine Control Functions Cranking Control „„Cyclic

or Continuous (Fully Programmable)

Successful Start Counter „„Counts

Starts

and Records Successful Engine

Timers

„„Alarm

„„Engine

Cooldown Timer (Specify)

„„Engine

Maintenance Interval Timer (Specify)

„„Pre-Alarm

Time Delays for Weak/Low

Battery Voltage „„Alarm

Time Delay for Overspeed

Time Delay for Sender Failure

„„Arming

Time Delays After Crank Disconnect:

- Low Oil Pressure - High Coolant Temperature - Pre-Crank Delay „„Continuous/Cyclic

Cranking Timing Sequence

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

1 of 3

DGC-2020 Gen-Set Controller Front Panel LED Indicators:

„„Run:

Green – Indicates controller is in the RUN mode

„„Off:

Red – Indicates controller is in the OFF mode

„„Auto:

Green – Indicates unit is in the AUTO mode

„„Not

in Auto: Red – Indicates DGC-2020 is not in AUTO mode

„„Supplying

Load: Green – Indicates system is supplying current to a connected load

„„Alarm:

Red – Indicates an alarm situation by continuous illumination A pre-alarm will flash

Standard Engine Protection Functions Pre-Alarms (Warnings)

„„Battery

Charger Failure

„„Low

Oil Pressure

„„Engine

Sender Unit Failure

„„High

Coolant Temperature

„„Engine

kWe Overload

„„Low

Coolant Temperature

„„Battery „„Weak

„„Maintenance

Overcharge (High Voltage)

Battery (Low Voltage)

Alarms (Shutdowns)

Interval Timer

„„Low

Fuel Level

„„Fuel

Leak Detect

„„Low

Oil Pressure

„„High

Coolant Temperature

„„Overspeed „„Overcrank „„Fuel

Sender Failure

„„All alarms and pre-alarms can be configured via the BESTCOMSPlus PC software or the front panel.

Optional Features „„Generator

Protection - 27(2), 32, 40Q, 51(2), 59(2), 81O, 81U

„„Enhanced

„„Modbus

„„Expandable

Generator Protection - 51 and 47

„„Selection

of Integrating Reset or Instantaneous Reset Characteristics for Overcurrent Protection

„„Remote

Communication to RDP-110 / NFPA-110 Compliant Remote Annunciator

„„Additional „„Remote

(8) Programmable 2ADC Contacts

Dial-out and Dial-in Capability with Internal Modem

Generator Protection „„Undervoltage „„Overvoltage

(27)

(59)

„„Underfrequency „„Overfrequency

Communications with RS-485

(81U)

(81O)

„„Overcurrent „„Phase

„„Automatic „„Remote

Emergency Stop

„„Multilingual „„High

I/O Capability via J1939 CANBUS

Transfer Switch Control Capability

Fuel Level Pre-Alarm

„„Critical

Low Fuel Level Alarm

„„Analog

Meters

(51)

Imbalance (57)

„„Reverse „„Loss

Power (32)

of Excitation (400)

„„Phase

Imbalance (47)

„„Generator

Overcurrent (51)

All generator protection features are programmable as alarms or pre-alarms.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

2 of 3

DGC-2020 Gen-Set Controller Contact Outputs For those applications where more output contacts are needed, the DGC-2020 can be adapted to include 8 additional 2ADC rated dry contact outputs. These are real contacts and not the solid-state type that require additional external circuitry to properly operate. These contacts are fully programmable via the easy-to-use BESTCOMSPlus PC software and can be assigned to numerous user-defined functions. Internal Modem The DGC-2020 can provide long distance communication by adding an internal modem. There are two modems available, one for US and one for European telephone systems. When a modem is selected, the user can access the DGC-2020 from virtually anywhere via a dedicated telephone line. The user can monitor and control the gen-set as if standing right in front of it. The DGC-2020 can also dial out for preprogrammed circumstances to alert the user of selected situations. RS-485 Communication When the RS-485 option is selected, the user can send and receive information from the DGC-2020 via the RS-485 communications port and Modbus protocol. This feature allows the DGC-2020 to be fully integrated into the building management system. Please see the instruction manual for the Modbus register list. Enhanced Generator Protection In addition to the standard generator protection (27, 59, 81O, 81U) the DGC-2020 can be equipped with a more sophisticated generator protection system. This option provides an overcurrent element (51) with 17 selectable time current characteristic curves and a voltage phase balance protection function. Transfer Switch Control (Mains Failure) The DGC-2020 monitors utility (mains) and determines if it is providing power that is suitable for the loads. If the utility supply goes outside of predetermined levels, the generator is started and the utility is disconnected from the load and the generator is connected. When the utility returns to acceptable levels for a sufficient time, the generator is disconnected and the utility is reconnected to the load. It also includes appropriate adjustable timers or time delays for establishing stable utility operation. Contact Expansion Module (CEM) The CEM add-on module increases the contact input and contact output capability adding 10 contact inputs and 24 form C contact outputs. This module communicates to the DGC-2020 via SAE J1939 CANBUS and allows the user to program the functionality of these inputs and outputs in the BESTCOMS programmable logic program. The user can add labels for the inputs and outputs that appear on BESTCOMS front panel, and in the programmable logic. All the functionality can be assigned to these inputs and outputs as if they were an integrated part of the DGC-2020. The CEM-2020 module has all of the environmental ratings, like the DGC-2020, including a model for UL Class1 Div2 applications (consult price list for part number). The output ratings of the form C contacts are: (12 contacts) 10A @ 30VDC and (12 contacts) 2A @ 30VDC. The 2A rated contacts are gold flash contacts for low current circuits. The CEM-2020 terminals accept a maximum wire size of 12 AWG while the chassis ground requires 12 AWG wire. The CEM-2020 provides the user with the flexibility to use the same model DGC-2020 gen-set controller for simple applications or more complicated applications that require contact functionality or duplication of contacts for remote annunciation. Flexibility is one of the benefits of the DGC-2020, and this add-on module enhances that benefit even further. ModBus TCP/RTU (NetBiter RTU-TCP Gateway) NetBiter® RTU-TCP Gateway connects the fully enhanced DGC-2020 with Ethernet and mobile networks. The gateway acts as a transparent bridge translating DGC-2020 Modbus registers allowing control systems, such as PLCs, SCADA, etc. to communicate over Ethernet. One gateway is required per generator allowing multiple generator sets to be accessed and monitored simultaneously. Note: This option does not interface with BESTCOMSPlus software. Features include: connectivity between serial Modbus devices and the Modbus TCP; RS-232, RS-485 and RS-422 connectivity; Ethernet and mobile network connectivity; 10/100 Mbit/s Ethernet; web-based configuration; DIN rail mounting; and network and serial status indicators. Load Share Module 2020 (LSM-2020) The LSM is an easy to connect and use add-on module for the DGC-2020 to allow the DGC-2020 to control the kW load sharing of multiple generator sets. The LSM-2020 is remotely mounted and communicates to the DGC-2020 via J1939 CANbus communications.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

3 of 3

Remote Annunciator The RDP-110 is a powerful remote display to match Blue Star’s DGC-2020 control panel. It may be powered from the engine starting batteries at 12 or 24VDC or an AC source at 120VAC. The RDP-110 uses RS-485 communications between itself and the DGC to reduce the number of wires required to activate all the alarms to four. The RS-485 communications can be used on remote displays up to 4000 feet away from the DGC. The RDP-110 has 18 LEDs to indicate Alarms, Pre-Alarms and operating conditions of the emergency standby generator system. It has an audible alarm horn rated at 80db (from a distance of two feet). The RDP-110 also comes complete with a conduit box for easy installation. The RDP-110 is available in two mounting configurations: surface and semi-flush mount.

Standard Features „„Annunciation

of 16 alarms and pre-alarms as detected by the DGC

„„RS-485

„„Annunciation

of 2 status indicators

„„Two

„„Audible „„Lamp

alarm horn

„„Power

mounting configurations

„„Conduit

Test and Alarm Silence switches

communications box included

„„Designed

supply inputs for 12, 24VDC or 120VAC (at the RDP-110 location)

„„UL

for use in harsh environments

recognized & CSA certified

Specifications Power Input „„DC

Voltage: 8-32VDC (2W max.)

„„AC

Voltage: 84-144VAC (5VA max.)

Communications Port „„RS-485

interface with DGC

Isolation

„„1800VDC

RFI (Radio Frequency Interference)

„„Type

tested using a 5W handheld transceiver operating at random

frequencies centered around 144MHz and 440MHz with the antenna located within six inches of the device in both vertical and horizontal planes

Environmental and Physical „„Operating

for one minute between chassis ground and

„„Storage

temperature: -40°F to +158°F

temperature: -40°F to +185°F

AC voltage input. 700VDC for one minute between any of

„„Salt

the following groups:

„„Vibration:

Fog: Qualified to ASTM 117B-1989 The device withstands 2g in each of three mutually

- Chassis ground

perpendicular planes, swept over the range of 10 - 500Hz for a total

- Battery and RS-485 terminals

of six sweeps, 15 minutes each sweep, without structural damage or

- AC voltage inputs

Operating Range

„„Up

degradation of performance „„Shock: „„Weight:

15g 6.5 pounds (3 kilograms)

to 4000 ft. from the DGC

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

1 of 2

Remote Annunciator Front Panel LED Indicators A

Green LED illuminates when power is applied to the RDP-110

B

Green LED Turns ON when the generator is supplying more than two percent of rated current

C

Pre-Alarm Conditions (Yellow LEDs)

D

Pushbuttons „„Lamp

Test Pushbutton exercises the audible alarm and tests all LEDs

„„Alarm

Silence Pushbutton silences the audible alarm

E

Alarm Conditions (Red LEDs)

F

Red LED illuminates when the DGC is not in AUTO

G

Audible alarm annunciates when DGC is not in AUTO and when alarms and pre-alarms occur

H

Dashboard line indicates the front panel outside edges when semi-flush mounted

Outline Diagram: Rear and Side Views

Wiring Diagram

Please consult Blue Star electrical drawings for verification.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

2 of 2

Industrial Generators Blue Star utilizes the highest quality generators available. Our industrial generators provide consistent performance, quality design, and great durability required for long life and versatility. Generators used by Blue Star are UL Listed (unless specified otherwise), which guarantees that each one meets the rigorous demands of industrial power generation and will provide safe and effective service for the life of the generator. Blue Star generators range from 20 kWe through 2000 kWe.

Standard Features „„Enhanced

Ventilation Created by a high-efficiency fan that optimizes internal airflow patterns, maximizes heat transfer, and minimizes hot spot differentials for extended winding life.

„„Fully

Guarded For operator safety and generator protection. No rotating or electrically energized parts are exposed. All openings are covered by louvers or screens.

„„Large

Conduit Box Provides ample space for easy connections and allows load line access from all sides, top, or bottom.

„„Design

Specs and Agency Approvals All Blue Star generators are UL Listed (unless specified otherwise) and meet NEMA MG1-22, BS5000, CSA C22.2, IEC 34-1 and VDE 0530 requirements.

„„Class

H Insulation System Utilizes an unsaturated polyester varnish for optimal insulation life and superior moisture protection.

„„Optimized

Windings Provide low reactances and exceptional motor starting capability. The stator windings utilize a 2/3 pitch to minimize harmonic distortion and facilitate parallel operation.

„„Permanent

Magnet Generator (optional) Ensures 300% short circuit current during fault conditions and provides the regulator with input power isolated from load distortion.

„„Shielded

Heavy-Duty Bearing Resists contamination and gives a minimum B-10 life of 40,000 hours.

„„Automatic

Voltage Regulator Provides accurate 1% regulation, under-speed protection, stability adjustment to optimize transient performance, and EMI filtering to commercial standards. Fully encapsulated for rugged durability in virtually any environment.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

SE350 Voltage Regulator VOLTAGE ADJUSTMENT

The screwdriver adjustable potentiometer adjusts the generator output voltage. Adjustment clockwise increases the generator output voltage.

When using a remote voltage adjust rheostat, remove the jumper wire across terminals 6 and 7 and install a 2000 ohm 1/2 watt

(minimum) rheostat. This will give ±10% voltage variation from

the nominal. (For ±5% voltage variation use a 1000 ohm 1/2 watt rheostat).

STABILITY ADJUSTMENT

System stability is the ability of the generator to respond to load

SPECIFICATION

SE350 REGULATOR

sluggish and faster to respond to toad transients. If the stability

Sensing & Power Input

190-240 Vac

Burden

500 VA

Output Power- Continuous

73 Vdc at 3.5 Adc (255w)

Output Power - Forcing(240 Vac Input Power)

105 Vdc at 5 Adc (525w)

Regulation

1 .0%

Remote Voltage Adjustment Range

± 10% with 2000 ohm rheostat ± 5% with l000 ohm rheostat

Frequency Compensation

Adjustable

Roll Off Frequency

54-61 Hz for 60 Hz 45-51 Hz for 50 Hz

Weight

6.5 oz.

Operating Temperature

- 40°C to + 60°C

Storage Temperature

- 65°C to + 85°C

Power Dissipation

8 watts maximum

Size

3.94” L X 2.66” W X 2.20: H

transients. Decreasing the stability makes the generator less

of the regulator is decreased too much, the generator will tend to hunt under steady state conditions.

The screwdriver adjustable potentiometer adjusts the system

stability. Adjustment clockwise increases the stability. Increasing the stability increases the response time of the regulator.

Conversely, decreasing the stability decreases the response time of the regulator.

V/HZ ROLL-OFF FREQUENCY ADJUSTMENT

The roll off point is the frequency where the generator voltage

starts to decrease. This reduces the Kilowatt load to the engine, which allows the engine to recover in speed under heavy load transient conditions.

Use jumper to select 50 HZ or 60 Hz mode. The screwdriver

adjustable potentiometer sets the roll-off frequency from 54-61 Hz in the 60 Hz setting or from 45-51 Hz in the 50 Hz setting. The SE350 has the roll-off point preset to 58 Hz in the 60 Hz

mode and 48 Hz in the 50 Hz mode. To change the roll-off point, adjust engine speed to the desired rated speed. (50 or 60 Hz). Set the voltage to the desired setting at rated speed. Adjust

engine speed to the desired roll-off point. Turn the potentiometer counterclockwise until the voltage starts to drop off. Then adjust

Voltage Buildup

the potentiometer clockwise until the voltage returns to rated voltage. Re-adjust engine speed to rated speed.

EMI Suppression

Internal provisions for automatic voltage build up from generator residual voltage as low as 10 Vac. Internal Electromagnetic Interference Filter (EMI Filter )

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

DVR2000E+ Digital Voltage Regulator Advanced Features „„CAN

Bus Communication - Allows for the integration of the DVR2000E+ as a node on a CAN Network for the purpose of controlling or monitoring regulator performance

„„True

RMS Single and Three Phase Voltage Sensing - Connect in the sensing mode required per the application. Sense 100 to 600 Volts ±10% at 50 or 60 Hz

„„True

Three Phase Power Monitoring - Additional CT inputs monitor current on all three phases if required

„„Generator

Soft Start - Controlled increase to rated voltage limits overshoot during voltage build-up in AVR regulation modes if required

„„Frame

Specific PID Selection - Regulator tuned to specific frame size and gain settings

„„Four

Digit HMI Display - Clearly displayed whether changing settings or monitoring regulator status

„„Expandable

Platform - Features include shunt power capability and RTD monitoring through expansion modules

Specifications „„Voltage

Regulation – 0.25% over the entire load range at rated power factor and constant generator frequency

„„Output

Power – 75VDC, 3.0ADC continuous rating and 150VDC, 7.5ADC forcing capability for one minute

„„Exciter

Field DC Resistance – 18 to 25Ω range

„„Voltage

Adjustment – Minimum of ±10% of nominal voltage range. Remote adjustment can be made from up to 150 feet from voltage regulator

„„Input

Power – 180 to 240VAC, 250 to 300 Hz PMG power supply

„„Operating „„Storage „„Ingress „„Shock

Temperature – From -40°C to +85°C (-40°F to +185°F) Protection – IP52 (front side mounted in conduit box); IP10 (rear side with protective cover)

– 20g in 3 perpendicular planes

„„Vibration „„Weight

„„CAN

– 1 G at 5 to 26 Hz; 0.050” double amplitude (27 to 52 Hz); 7g at 53 to 500 Hz

– 3 lb. (1361g)

„„Humidity „„Salt

Temperature – From -40°C to +70°C (-40°F to +158°F)

Testing – Per MIL-STD-705B, Method 711-D

Fog Testing – Per MIL-STD- 810E Protocol – SAE J1939

„„Regulator

Sensing – 100 to 600VAC, 50/60 Hz, 1-phase/3-phase

„„EMI

Compatibility Immunity - Meets EN 61000-6-2: 2005 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial environments Emission - Meets EN 61000-6-4: 2007 Electromagnetic compatibility (EMC) – Part 6-4: Generic standards – Emission standard for industrial environments

„„EMI

Compatibility Tests Immunity - Electrostatic Discharge (ESD): IEC 61000-4-2 | Radiated RF: IEC 61000-4-3 | Electrical Fast Transient (EFT) / Burst: IEC 61000-4-4 Conducted RF: IEC 61000-4-6 | Power Frequency and Magnetic Field: IEC 61000-4-8 Emission - Radiated RF: EN 61000-6-4: 2007, 30 MHz to 1000 MHz This regulator meets MIL-STD-461C, Part 9 for radiated and conducted emissions and radiated susceptibility when mounted in the generator conduit box.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Radiators Blue Star radiators offer a variety of styles and configurations including radiator and charged air assemblies, radiator and aftercooler assemblies with durable core construction. Our radiators are compact and efficient meeting the most stringent enclosure footprint requirements. All radiators are sized for 50˚C (122˚F) ambient. The single-source design ensures a perfect match with your genset package.

Radiator Features Standard Radiator Package „„Engine-specific „„Complete „„All

tank design with variant coolant connection locations and sizes (dependant on engine size)

cooling package with mounting foot and plumbing kit

steel construction of top and bottom tanks

„„Dual

Core designs -



- Jacket Water / Charged Air Circuit



- Jacket Water / After Cooler Circuit

„„Individual

radiators designed to meet manufacturer’s specific requirements

„„Top

tank has built in expansion capacity - no need for an external recover tank

„„Full

or partial deration system built into the top tank

„„Standard „„Corrosion

cooling package includes fan shroud & fan guard preventive options:



- Hot dipped galvanizing on all steel parts or stainless steel



- Epoxy coated cores

Fan-On Radiator Design „„Engine-specific „„Rigid

tank design with variant coolant connection locations and sizes (dependant on engine size)

built construction for fan support

„„High

speed bearings within pillow blocks

„„Dual

Core designs with variable jacket water / after cooler circuit designs

„„All

steel construction of top and bottom tanks

„„Individual

radiators designed to meet manufacturer’s specific requirements

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Gen-Set Enclosures Blue Star gen-set enclosures are specifically designed for optimal protection against the elements. They are designed to protect the entire system from even the most extreme environments, and to reduce sound levels to most specified requirements. Blue Star’s vast flexibility allows the design of standard enclosures to meet most specifications or requirements. All standard enclosure models are constructed of 14 gauge steel and feature a pitched roof for increased structural integrity and superior watershed. All enclosures feature a rugged UL listed powder coat finish as standard for a long lasting and durable finish in standard white, tan or gray. Custom colors are available as specified. Enclosure Design Features „„UL

2200 Listed models available

„„Level

2 & 3 enclosures are 150 MPH wind rated through 600 kWe

„„Lockable

gasketed doors with draw down latches and Stainless

Steel hinges

„„Pitched

roof for high structural integrity and superior watershed

„„Above-door „„Optimal

drip guards

airflow means no cooling system de-rates

„„Internally

„„All

Stainless Steel fasteners

„„Sound

„„UL

listed extreme-wear powder coat finish

„„Stainless

mounted exhaust silencers standard up to 600 kWe

attenuation options Steel and Aluminum enclosure options

Level 1

Weather Protective Enclosure (WPE)

Blue Star Level 1 enclosures have the rugged construction and weather protection required for most outdoor environments. These enclosures will effectively protect the gen-set through high wind (100 MPH), rain, and other weather conditions. Weather protective enclosures feature standard hinged lockable doors, a pitched roof to prevent water accumulation, and an extreme-wear UL listed powder coat finish.

Level 2

Weather Proof Enclosure (WPF)

Blue Star Level 2 enclosures feature complete weather proofing for any environment. These enclosures have all of the great features of the Level 1 enclosure, plus: dual side air intake baffles, a rear door, and offers the complete unit UL 2200 listing. The superior design of these enclosures offer an even lower dBA rating, but sound attenuation options are also available to further reduce sound levels.

Level 3

Sound Attenuated Enclosure (SAE)

Blue Star Level 3 enclosures feature the same great weather proofing and standard features as the Level 2 enclosure models, but with a greater emphasis on reducing sound levels. Standard Level 3 features include high performance 1.5” type D sound attenuating foam, a separate front exhaust chamber and dual side air intake baffles to ensure that your system runs exceptionally quiet. These features make this enclosure among the best in the industry for noise reduction and quality.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Sound Attenuation Foam Polydamp® Type D Acoustical Foam, (PAF) is an acoustical grade, open cell, flexible ether based urethane foam designed to give maximum sound absorption for a given thickness. It has excellent resistance to heat, moisture and chemicals. All applications use 1.5” foam as standard.

Foam Characteristics

Sound Absorption: Nominal values of random incidence sound absorption coefficient per ASTM C384-77 for Plain/Tuffylm

Frequency (Hz) Foam Thickness

125

250

500

1000

2000

4000

(1.5 in) 38.1 mm

15/20

27/49

60/96

77/93

90/82

98/67

(2.0 in) 50.8 mm

20/30

40/66

90/98

100/96

96/85

100/75

Test Standard

U.S. Standard

Density, Nominal: (lb/ft3-kg/m3)

ASTM-D-3574-91

1.85

Tensile Strength: (PSI-KPa)

ASTM-D-3574-91

12

Elongation, %

ASTM-D-3574-91

120

Tear Resistance: (lb/in - N/M)

ASTM-D-3574-91

1.3

IFD: (PSI - KN/M2)

ASTM-D-3574-91

30

Compression Set (50%): %

ASTM-D-3574-91

10

Air Permeability (Tested at 1” thickness): (Rayles/M)

ASTM C-522

Continuous

-45˚F (-43˚C) TO 212˚F (100˚C)

Intermittent

250˚F (121˚C)

Flame Resistance UL94

HF-1

FAR.853(B)

PASS

SAEJ-369(B)

PASS

MVSS-302

PASS

DIN

PASS

Humidity Resistance Excellent; no significant decrease in tensile strength or elongation after 5 hrs. of steam autoclave at 250˚F (121˚C) per ASTM D3574-86, Test J. Chemical Resistance Excellent - no significant change in strength after 4 weeks immersion in common solvents, alkalies, acids, and water.

Thermal Conductivity (BTU/hr. ft2, ˚F/in.)

Service Temperature

Estimated Service Life: ASTM C-177

0.25

Min. 10 years at 80F (27˚C) and 95% R.H.

Adhesive Characteristics P4 is a high performance unsupported acrylic pressure sensitive

Adhesive Thickness (Nominal)

0.004”

Color of Adhesive

Water Clear

resistance as well as excellent long term aging and the ability to

Release Liner

76 lb Polycoated bleached kraft paper

withstand environmental extremes.

Service Temperature

-40˚F +200˚F

adhesive exhibiting aggressive tack, high peel and shear, and good heat resistance. In addition, it has good chemical and plasticizer

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Sub-Base Fuel Tanks Blue Star sub-base fuel tanks are listed and manufactured under UL 142 standards for steel above ground tanks, which guarantees that every fuel tank meets the structural and mechanical integrity requirements for mounting a generator set directly on top of the tank. This provides a convenient, efficient, and safe way to store fuel for your gen-set. Sub-Base Fuel Tank Standard Features „„Double

walled secondary containment UL 142 Listed

„„Electrical „„Heavy

stub-up openings are standard to provide generator set wiring provisions through the base tank

gauge steel construction

„„Durable

two part catalyzed epoxy finish paint

„„Standard

fittings: fuel supply with check valve (sized per unit), fuel return (sized per unit), 2” NPT for normal vent, 2” - 6” NPT for emergency

vent (sized per unit), 2” NPT for manual fill, 1 1/2” NPT for fuel level gauge, and 3/8” NPT basin drain (plugged). Removable 1/2” supply dip tube standard (size may vary with gen-set model). 1 1/2” NPT for leak detection „„Interior „„Direct „„Low

tank baffle: Separates cold engine supply fuel from hot returning fuel

reading fuel level gauge

fuel level and fuel leak alarms

Design Options „„High „„Full

and critical low fuel level shutdowns or alarms

pumping control systems for a true day tank system with a full array of electrical options

„„Additional „„Custom „„Fuel „„Fill

Tank Fittings

Fuel Tank Designs (sizes and shapes)

Heater

/ Spill Containment

Blue star offers two distinctive types of double wall sub-base fuel tanks, those with an electrical stub up area (standard) and those without. Each type can be customized to any specification to meet your specific requirements.

ELECTRICAL

UL 142 double wall secondary containment sub-base fuel tank with stub-up.

>

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

MC Series Circuit Breakers Blue Star’s MC (Molded Case) Series Circuit Breakers are the highest quality in the industry. They will protect the power system and corresponding equipment from damaging fault currents circuits and overloads. MC Series Features „„UL

489 listed

„„Broad

product line to meet virtually any application need

„„Reduced

downtime: tripped breakers can be easily spotted and immediately reset

„„Eliminates „„Offers

single phasing: a common trip bar disconnects all poles simultaneously

flexibility through use of a wide variety of accessory devices and attachments

„„Repetitive „„Breakers

Circuit Breaker Type TEB

operation: no fuses to replace

can be easily tested: fuses must be destroyed to confirm calibration accuracy

Ampere Rating 10-100

No. Poles 2 3 2

TED

10-150

TQD

3

AC

120

240

-

-

480

100-225

3

240

2

480

3

600

2

240

3

240

250-400

TJJ

125-400

TJK6

250-600

TKM8

300-800

TKM12

600-1200

2 3 2 3 2 3 2 3

240

277

480

600

H

10

-

-

-

6.3125

-

-

18

10

10

-

10

-

65

22

22

-

-

-

18

-

-

-

35

-

-

600 240

TJD

Dimensions (in.)

480

2

70-250

VAC 120/ 240

100-225

SFH

UL Listed Interrupting Ratings (kA)

Maximum Voltage Rating

-

14

W 2.75 4.125

D 3.375

2.75 6.3125

4.125

3.375

2.75

2.625

4.125

2.625

10.12

4.12

3.81

-

10.125

8.25

3.8125

22

6.5625

600

-

-

42

-

30

22

10.125

8.25

3.8125

600

-

-

42

-

30

22

10.125

8.25

3.8125

600

-

-

42

-

30

22

15.5

8.25

5.5

600

-

-

42

-

30

22

15.5

8.25

5.5

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

BC1206A Series Battery Chargers The BC1206A charger is built to stand up to the punishing power generation environment. It is engineered to exacting performance specifications, including cULus listing for an extra margin of safety. Features „„

Automatic 12V 6A, 2-Stage charge rate

„„

UL 1236 listed

„„

Watertight, shock proof and corrosion proof

„„

LED status indicators

„„

Reverse polarity protected

„„

Short circuit protected

„„

EMI/RFI Shielded

Specifications Specifications Output Voltage:

Reverse Polarity Protection 12VDC

Input Rating

Available as Standard:

Yes

Short Circuit / Overload Protection

Input Voltage Range:

100 - 130VAC

Maximum Short Circuit Current:

8A (typical)

Input Current Rating:

1.6A maximum

Current Limit:

7A (+/- 10%)

Float - Maintenance Stage

Operating Temperature Range

Float Voltage:

13.3VDC

Minimum Temperature:

-20˚ C

Float Current:

0.1 A

Maximum Temperature:

50˚ C

LED Status:

Green LED On

Agency Certification

Full Load - Bulk Stage

This product is listed under UL 1236 for battery chargers.

Full Load Voltage:

12.0 - 14.1VDC

Warranty

Full Load Current:

0.2 - 6.0A

Warranty Period:

1 Year

LED Status:

Red LED On

Weight

3.5 Pounds

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

BC2405A Series Battery Chargers The BC2405A charger is built to stand up to the punishing power generation environment. It is engineered to exacting performance specifications, including cULus listing for an extra margin of safety. Features „„

Automatic 24V 5A, 2-Stage charge rate

„„

UL 1236 listed

„„

Watertight, shock proof and corrosion proof

„„

LED status indicators

„„

Reverse polarity protected

„„

Short circuit protected

„„

EMI/RFI Shielded

Specifications Specifications Output Voltage:

Reverse Polarity Protection 24VDC

Input Rating

Available as Standard:

Yes

Short Circuit / Overload Protection

Input Voltage Range:

100 - 130VAC

Maximum Short Circuit Current:

8A (typical)

Input Current Rating:

3.0A maximum

Current Limit:

7A (+/- 10%)

Float - Maintenance Stage

Operating Temperature Range

Float Voltage:

27.1VDC

Minimum Temperature:

-40˚ C

Float Current:

0.1A

Maximum Temperature:

50˚ C

LED Status:

Green LED On

Agency Certification

Full Load - Bulk Stage

This product is listed under UL 1236 for battery chargers.

Full Load Voltage:

24.0 - 27.1VDC

Warranty

Full Load Current:

0.1 - 5.0A

Warranty Period:

1 Year

LED Status:

Red LED On

Weight:

4.5 Pounds

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

NRG Series Battery Chargers Blue Star’s NRG series chargers are the most advanced and feature-rich battery chargers available. NRG battery chargers maximize starting system reliability by utilizing a 10 or 20 amp output, microprocessor controlled power and an array of other features. Highlights „„Fully

automated battery charging

„„Easy

„„Watertight,

to understand interface with

state-of-the-art system status display

„„Battery-fault

alarm

„„Increases

shock and corrosion proof

battery life and watering

intervals by 400% or more

„„cULus

listed

Specifications AC Input „„Voltage: „„Input

110-120/208-240 VAC, +/-10%, single phase, field selectable

current: 10A charger: 6.6/3.3 amps maximum | 20A charger: 12.6/6.3 amps maximum

„„Frequency: „„Input

60 Hz +/-5% standard; 50/60 Hz +/-5% optional

protection: 1-pole fuse, soft-start, transient suppression

Charger Output „„Nominal

voltage ratings: 12/24 volt nominal

„„Optional

voltage rating: 12/24 volt, field selectable

„„Battery

settings: Six discrete battery voltage programs

- Low or high S.G. Flooded - Low or high S.G. VRLA (sealed) - Nickel cadmium 9, 10, 18, 19 or 20 cells „„Regulation: „„Current:

10 or 20 amps nominal

„„Electronic „„Charge

current limit: 105% rated output typical – no engine cranking disconnect required

characteristic: Constant voltage, current limited, 4-rate automatic equalization

„„Temperature „„Output

+/-0.5% line and load regulation

compensation: Enable or disable anytime, remote sensor optional

protection: Current limit, 1-pole fuse, transient suppression

Housing Dimensions Amps

Width (in.)

Depth (in.)

Height (in.)

Weight (lbs.)

10

7.66

6.5

12.5

23

20

13.95

6.83

13.06

42

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

1 of 2

NRG Series Battery Chargers User Interface, Indication and Alarms „„Digital

Meter: Automatic meter alternately displays output volts, amps4

„„Accuracy „„Alarms

+/-2% volts, +/-5% amps

LED and Form C contact(s) per table

Alarms Systems Functions Alarm

Alarm Code “1” 1

Alarm Code “C”

AC Good

LED

LED

Float Mode

LED

LED

Fast Charge

LED

LED

Temp Comp Active

LED

AC Fail

LED

NFPA 110

LED 2

Low Battery Volts

LED and Form C contact

High Battery Volts

LED and Form C contact

Charger Fail

LED2

LED and Form C contact

Battery Fault

LED2

LED and Form C contact

Controls „„AC

Input Voltage Select: Field-selectable switch 12/24-volt Output Select: Field-selectable two-position jumper „„Battery Program Select: Field-selectable six-position jumper „„Meter Display Select: Field-selectable three-position jumper „„Fast Charger Enable/Disable: Field-selectable two-position jumper „„Optional

Environmental „„Operating

Temperature: -4˚F - 140˚F (-20˚C - 60˚C), meets full specification to 113˚F (45˚C) „„Over Temperature Protection: maintains safe power device temperature „„Humidity: 5% to 95%, non-condensing

Construction

„„Housing/configuration

Material: Non-corroding aluminum. Configuration options: - Fully enclosed: cUL listed enclosure - Open frame: cUL recognized „„Dimensions: See drawings and dimensions for details „„Printed Circuit Card: Surface mount technology, conformal coated

Agency Standards

„„Safety:

Alarms “1” available only on 10A charger

LED and Form C contact

- cUL listed to UL 1236 (required for UL 2200 gensets) - CSA standard 22.2 no. 107.2-M89 - CE: 50/60 Hz units DOC to EN 60335 „„Agency Marking: - 60 Hz: cULus listed - 50/60 Hz: cULus listed plus CE marked

Form C contact provides summary alarm of these conditions. BBHH chargers include this alarm configuration. Contacts rated 2A @ 30VDC resistive Battery fault alarm indicates these fault conditions: Battery disconnected - Battery polarity reversed - Mismatched charger and battery voltage - Open or high resistance charger to battery connection- Open battery cell or excessive internal resistance Three-position jumper allows user to select from three display settings: alternating volts / amps (normal), constant volts, or constant amps

„„Temp

Compensation Enable: Standard. Can be disabled or re-enabled in the field „„Remote Temp Comp Enable: Connect optional remote sensor to temp comp port

„„Vibration

(10A unit): UL 991 Class B (2G sinusoidal) Immunity: ANSI/IEEE C62.41, Cat. B, EN50082-2 heavy industrial, EN 61000-6-2 „„Seismic Certification: IBC 2000, 2003, 2006 Maximum Sds of 2.28G „„Transient

„„Cooling:

Natural convection Degree: Listed housing: NEMA-1 (IP20). Optional IP21 drip shield. Optional NEMA 3R „„Damage Prevention: Fully recessed display and controls „„Electrical connections: Compression terminal blocks „„Protection

„„EMC:

- Emissions: FCC Part 15, Class B; EN 50081-2 - Immunity: EN 61000-6-2 „„NFPA standards: NFPA 70, NFPA 110. (NFPA 110 requires Alarms “C”) „„Optional Agency Compliance: Units with Alarms “1” configuration available with additional compliance to UL category BBHH and NFPA 20

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

2 of 2

Industrial Gen-Set Batteries Engine Starting Batteries Built to Handle Extreme Conditions Blistering heat and bitter cold are ruthless battery killers. That’s why Blue Star utilizes the Exide pioneered climatized battery. Designed to offer you long-life and high-performance starting power that will get your gen-set running even under extreme conditions. Blue Star’s “all-climate” Exide batteries stand up to the harshest temperatures and are available in sizes and configurations to fit almost any application.

Standard Features „„Unique

Manifold Vent - Virtually eliminates corrosion by venting gases away from terminals and cables

„„Heavy

„„Exclusive

„„Convenient

„„Armored

„„Protective

„„Polyethylene

„„Computer

TRP™ Construction – Rib reinforced TRP™ container significantly improves the vibration and impact resistance Plate Cell Bonding - Vibration is the number one killer of commercial batteries. To solve this problem, the cells of every Exide battery are bonded Enveloped Separator Design – Super tough polyethylene material reduces electrical resistance and provides higher cranking performance

„„Center

Lug Design - Suppresses the vibration inherent in traditional construction for improved performance (where applicable)

Duty Cases - Reinforced polyethylene or hard rubber cases stand up to the demands of standby gen-sets Lifting Slots - a handle is built in the top of the battery for easy carrying and transportation Bottom Design - Waffled bottom design provides protection against nuts, bolts, or stones that might become lodged under the battery Designed Radical Grids - An improved state-of-the-art design which adds power and resists vibration

„„Threaded

Accessory Ports - Features a sealed “O” ring that does

not work loose during severe service (78DT only)

„„TTP™

- Through-the-Partition inter-cell connectors create a shorter current path to deliver more power to the terminals

Specifications NEMA Type

Dimensions (Inches)

BCI Group Size

Part Number

CCA at 0˚F

CCA at 32˚F

Length

Width

Height

Weight (lbs.)

78DT

78DT-72

850

1000

10-3/16

6-13/16

8-1/8

54

4D

COM-4D-P

1000

1200

19-9/16

8-5/16

10

95

8D

COM-8D-P

1155

1380

20-7/8

11

10

117

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Battery Heaters Blanket Style Battery Heaters Thermostatically controlled battery thermal wraps provide optimum heating regardless of ambient temperature. „„At

80˚F (27°C), the battery will achieve maximum

cold cranking amps „„Battery

is constantly maintained at 80˚F (27°C)

„„Provides

greater heat rise than plates or pads

„„Thermostat

will eliminate battery damage caused

by overheating

Part Number

Length

Voltage

Watts

14212

26”

120

50

14211

44”

120

80

14136

56”

120

100

Pad Style Battery Heaters Thermostatically controlled battery pads provide optimum heating regardless of ambient temperature. „„Preset

thermostat maintains 80°F (27°C) battery warmth for quick starts

„„Complete

with 8 ft. (2.4m) grounded cord

„„Dimensions:

9” (22.8cm) Length x 6” (15.1cm) Width x 3/4” (1.8cm) Height

Part Number

Voltage

Watts

11662

120

200

14210

240

200

Note: This product not available in Canada (CSA approved model not available)

CAUTION: Battery heaters are not recommended for Nickel Cadmium batteries.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

TPS Series Block Heaters The TPS engine block heater is designed to preheat diesel and gaseous engines. It is simple to install, lightweight, and heats engines up to 12L displacement. Thermosiphon circulation of the coolant delivers even heat throughout the entire engine block. Features „„

cULus Listed

„„

CE Compliant

„„

Various temperature settings available, including an

optional adjustable thermostat 90˚ - 130˚F (32˚ - 54˚C) „„

Can be supplied with UL marked 120 or 240V NEMA plug

Specifications Part Number

Volts

Watts

Amps

Male Plug

Outlet Size

13224

120

500

4.2

Yes

5/8

14209

240

500

2.1

Yes

5/8

10014

120

1000

8.4

Yes

5/8

10015

240

1000

4.2

Yes

5/8

10016

120

1500

12.5

Yes

5/8

10017

240

1500

6.3

Yes

5/8

10018

120

1800

15

Yes

5/8

10019

240

2000

8.3

Yes

5/8

(Inches)

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

CB / CL Series Engine Block Heaters Features „„Constant

circulation of coolant through the

engine achieves even heat distribution „„One-piece,

heavy-duty, pressure

die-cast aluminum tank with a bolt-on flange element assembly „„Fixed

thermostat ON: 100˚F, OFF: 120˚F

(optional temp ranges available) „„All

parts replaceable - easy to service

„„CSA

and cULus approved

„„Classified „„Models

weather tight

available for Class I, Group D

(Hazardous Locations) applications „„Various

voltages and 3 phase units

available

„„Easy

Starts

„„Saves

warm-up time

„„Saves

fuel

„„Prolongs

„„Reduces „„90%

of engine wear is due to low

jacket water temp upon start-up

battery life

„„Stops

„„Protects

the Environment

„„Reduces

“white smoke” upon start-up

„„Engine

Engine Wear

destructive condensation

„„Extends

engine life

is ready for full power operation

„„Reduces

noise pollution

Specifications Part Number

Volts

Watts

Phase

Amps

10591

120

2500

1

20.8

11376

208

2500

1

12.0

10592

240

2500

1

10.4

14208

480

2500

1

5.2

11136

120

3000

1

25.0

11137

208

3000

1

14.4

10593

240

3000

1

12.5

11138

480

3000

1

6.3

11139

208

4000

1

19.2

10594

240

4000

1

16.7

11140

480

4000

1

8.3

11141

208

5000

1

24.0

10595

240

5000

1

20.8

11142

480

5000

1

10.4

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

DuraLite Air Cleaner (Single Stage) DuraLite Air Cleaners are tough, non-metallic, lightweight, self-supporting and completely disposable. They are also easy to install, durable, and reliable. They are designed to function well under high and severe pulsation conditions found in many applications. Vibration-resistant media is potted into molded housings of rugged ABS plastic – so they don’t fall apart as other designs might. They can be mounted vertically or horizontally.

SPECIFICATIONS „„

No serviceable parts - Air cleaner housing and filter are one unit

„„

Designed to withstand severe intake pulsation

„„

Economical replacement cost

„„

Self-supporting, sturdy

„„

Very reliable: only one critical seal

„„

Lightweight and compact in size

„„

Non-metallic, non-corrosive

„„

Completely disposable - acceptable for normal trash pick-up (DuraLite should not be incinerated)

„„

Easily installed and maintained

„„

Minimal removal clearance needed: only 1.5”

„„

Three airflow styles available to fit virtually any engine intake configuration

„„

Various media available for specific genset applications: high pulsation, high humidity, etc.

„„

Temperature tolerance: 180°F/83°C continuous 220°F/105°C intermittent

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Donaldson Dual Stage Air Cleaner The Donaldson two-stage FRG radial seal air cleaners provide improved reliability, better durability and reduced weight

compared to axial seal style air cleaner designs. Airflow ranges from 82 - 1600 cfm. Ideal for severe duty applications.

Air Cleaner Features „„Two

stage filter system: the first stage removes up to 85% of incoming dust

„„Inlet

on side, outlet on end (G flow)

„„Already

tapped to accept filter service indicator

„„Vacuator

TM Valve automatically releases the pre-cleaned dust

„„Durable,

long-lasting finish

„„Composed

of two materials: injected molded, high strength polymer service cover and a metal body

(the service cover is accessed by latches)

Filter Features The Radial Seal filter inside the air cleaner is quite different from the conventional filters. It’s one piece, molded urethane endcaps encase the filter media and liners – reducing components, adding reliability and lowering cost. The glued-on gasket found on the metal end cap of conventional filters is gone – the inside surface of the filter’s open end is actually the sealing surface. For added engine protection during filter service, consider a model with a safety filter.

Two-Stage Filtration Air cleaner has an integral pre-cleaning stage that separates up to 85% of the incoming dust. The primary filter stops the rest, resulting in engine air that is 99.99% free of dust.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Restriction Indicators ServiSignal™ Mini Indicator Small enough to fit just about anywhere (only 42 mm high), the Donaldson ServiSignal™ shows a highly visible, bright red flag in the full-view window when restriction limit is reached. Resets manually via top button after air cleaner service. The lnformer™ for Graduated, Continuous Readings The Informer, when mounted on the air cleaner provides a continuous reading whether the engine is running or is shut down. Reset button is on top.

Mechanical Indicators Restriction Limits Part Number

Fitting

mbar

Pa

In H2O

X002250

37

3700

15

1/8” - 27 NPT

X002251

50

5000

20

1/8” - 27 NPT

X770052

62

6200

25

1/8” - 27 NPT

X002254

75

7500

30

1/8” - 27 NPT

X002278

50

5000

20

1/8” - 27 NPT

X002277

62

6200

25

1/8” - 27 NPT

X002275

75

7500

30

1/8” - 27 NPT

ServiSignalTM Mini Indicators

InformerTM Indicators

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

CPJ Series Critical Grade Silencers Blue Star’s “CPJ” Series is the accumulation of research and development offering a compact silencer without compromising performance. It incorporates a unique combination of resonator chambers, acoustically packed internal components and diffusers to achieve a stunning level of performance for its size. All CPJ series silencers are critical grade silencers and are packed with insulation to greatly reduce radiated noise and exterior shell temperature.

Standard Construction Features „„Available

in sizes from 2 inch to 12 inch

„„Multitude

of inlet/outlet design styles to meet almost any requirement

„„Packed

with fiberglass insulation to reduce shell temperature and noise levels

„„Fully

welded double shell carbon steel weldment construction, corrosive resistant

„„High

density fiberglass acoustic blanket good to 1500°F, wrapped with 304 Stain-

less Steel wire mesh cloth and encased in a carbon steel perforated facing „„Black

phenolic resin based finish paint

Optional Construction Features and Accessories „„Stainless

Steel construction

„„Aluminum

construction

„„Aluminized „„Vertical „„Round

„„Air

„„ASME

Steel construction

„„Acoustic

mounting bands mounting saddles

„„Horizontal

and vertical shell lugs

„„Special

code construction

„„Oversized

mounting legs

„„Horizontal

leak test

„„High

flanges

shell lagging

temperature acoustic pack material

„„Contact

factory for additional features to meet

your requirements

finish per specification

Model #

Part #

Inlet Size

Outlet Size

Flanged Connection

WT (lbs)

CPJS-02

10660

2.0” ID

2.0” OD

No

12

CPJS-25

10661

2.5” ID

2.5” OD

No

18

CPJS-03

10662

3.0” ID

3.0” OD

No

20

CPJS-35

10663

3.5” ID

3.5” OD

No

30

CPJS-04

10664

4.0” ID

4.0” OD

No

31

CPJS-05

10665

5.0” ID

5.0” OD

No

50

CPJS-06

10666

6.0” ID

6.0” OD

Yes

50

CPJS-08

10667

8.0” ID

8.0” OD

Yes

120

CPJS-10

10668

10.0” ID

10.0” OD

Yes

180

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

JI Series Industrial Grade Silencers Blue Star JI Series Standard Application „„Heavy-duty

industrial grade silencer for heavy-duty stationary and mobile power units „„Silencing is sufficient for commercial or industrial areas where ambient noise is relatively high „„Designed

Standard Construction Features „„Aluminized

Steel standard for silencers up to 26 inch body diameter larger than 26 inch body diameter standard carbon steel „„Can be mounted vertically or horizontally „„Standard high temperature (1200°F) satin black finish „„Fully welded steel construction „„1/2” NPT Drains standard „„Standard NPT inlet and outlet connections on sizes 2 inch to 3.5 inch „„Standard 125/150# ASA drilled plate flanges on inlet and outlet of silencers 4 inch and larger „„Two-chamber design „„Silencers

Optional Construction Features and Accessories „„Stainless

Steel and Aluminum construction „„Special inlet and outlet connections „„Special inlet and outlet locations „„Special finishes available „„Vertical mounting legs „„Horizontal mounting saddles „„Mounting bands

„„Horizontal

and vertical shell legs acoustical designs „„Internal and external shell lagging „„Inspection openings „„Air leak tests „„ASME code construction „„Complete line of engine exhaust accessories „„Special

Engine Exhaust Silencer and Optional Accessories „„Exhaust

Silencer Connector (Stainless Steel) „„Silencer Mounting Band „„Rain Cap

„„Mitered

Tail Pipe Extension Elbows „„Mating Flanges / Gaskets „„Wall Thimble

„„Flexible

„„Exhaust

Model #

Part #

A

B

D

WT.

Model #

Part #

A

B

C

E

F

WT.

JIE-02

11402

2”

6”

24”

12

JIS-02

11403

2”

6”

22”

5.5”

3”

12

JIE-25

11404

2.5”

8”

24”

18

JIS-25

11405

2.5”

8”

22”

6.5”

3.7”

18

JIE-03

11406

3”

8”

25”

20

JIS-03

11407

3”

8”

22”

7”

4.2”

20

JIE-35

11408

3.5”

10”

31”

30

JIS-35

11409

3.5”

10”

29”

8”

5”

30

JIE-04

11410

4”

10”

32”

31

JIS-04

11411

4”

10”

29.5”

8.5”

5.5”

31

JIE-05

11412

5”

12”

44”

45

JIS-05

11413

5”

12”

41.6”

10”

7.6”

50

JIE-06

11414

6”

12”

44”

50

JIS-06

11415

6”

12”

41.6”

10”

7.6”

50

JIE-08

11416

8”

18”

56”

120

JIS-08

11417

8”

18”

54.5”

13”

10.5”

120

JIE-10

11418

10”

22”

72”

180

JIS-10

11419

10”

22”

69”

15”

15”

180

JIE-12

11420

12”

26”

72”

250

JIS-12

11421

12”

26”

69.5”

17”

17”

250

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

JC Series Critical Grade Silencers Blue Star JC Series Standard Application „„Heavy-duty

critical grade silencer for heavy-duty stationary and mobile power units „„JC Series silencers provide a high degree of silencing where the ambient noise level is low and a high quality silencer is required „„Designed

Standard Construction Features „„Aluminized

Steel standard for silencers up to 26 inch body diameter larger than 26 inch body diameter standard carbon steel „„Can be mounted vertically or horizontally „„Standard high temperature (1200°F) satin black finish „„1/2” NPT Drains standard „„Fully welded steel construction „„Standard NPT inlet and outlet connections on sizes 2 inch to 3.5 inch „„Standard 125/150# ASA drilled plate flanges on inlet and outlet of silencers 4 inch and larger „„Multi-chamber design „„Silencers

„„Stainless

Steel and Aluminum construction „„Special inlet and outlet connections „„Special inlet and outlet locations „„Special finishes available „„Vertical mounting legs „„Horizontal mounting saddles „„Mounting bands

and vertical shell legs acoustical designs „„Internal and external shell lagging „„Inspection openings „„Air leak tests „„ASME code construction „„Complete line of engine exhaust accessories

AT T E N U AT ION (db)

Optional Construction Features and Accessories

Representative Attenuation Curve for “JC” Series Silencer 40

30

20

10

„„Horizontal „„Special

0

63

125

250 500 1000 2000 OCTAVE BAND CENTER FREQUENCY (Hz)

4000

8000

Engine Exhaust Silencer and Optional Accessories „„Exhaust

Silencer Connector (Stainless Steel) „„Silencer Mounting Band „„Rain Cap

„„Mitered

Tail Pipe Extension Elbows „„Mating Flanges / Gaskets „„Wall Thimble

„„Flexible

„„Exhaust

Model #

Part #

A

B

D

WT.

Model #

Part #

A

B

C

E

F

WT.

JCE-02

11450

2”

6”

42”

29

JCS-02

11451

2”

6”

39.7”

5.5”

7.2”

29

JCE-25

11452

2.5”

8”

42”

38

JCS-25

11453

2.5”

8”

39.8”

6.5”

7.4”

38

JCE-03

11454

3”

8”

43”

43

JCS-03

11455

3”

8”

40.6”

7”

7.4”

43

JCE-35

11456

3.5”

10”

55”

72

JCS-35

11457

3.5”

10”

53”

8”

9.2”

72

JCE-04

11458

4”

10”

56”

72

JCS-04

11459

4”

10”

53.5”

8.5”

9.2”

72

JCE-05

11460

5”

12”

68”

81

JCS-05

11461

5”

12”

65.6”

10”

12.2”

81

JCE-06

11462

6”

12”

68”

84

JCS-06

11463

6”

12”

65.6”

10”

12.2”

84

JCE-08

11464

8”

18”

92”

249

JCS-08

11465

8”

18”

90.5”

13”

16.5”

249

JCE-10

11466

10”

22”

108”

370

JCS-10

11467

10”

22”

105”

15”

20”

370

JCE-12

11468

12”

26”

120”

506

JCS-12

11469

12”

26”

117”

17”

21.5”

506

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

JH Series Hospital Grade Silencers Blue Star JH Series Standard Application „„Heavy-duty

hospital grade silencer for heavy-duty stationary and mobile power units „„JH Series are premium, critical degree silencers for use in low-ambient noise area where the standard critical grade silencer will not adequately suppress noise „„Designed

Standard Construction Features „„Aluminized

Steel standard for silencers up to 26 inch body diameter larger than 26 inch body diameter standard carbon steel „„Fully welded steel construction „„Can be mounted vertically or horizontally „„Standard high temperature (1200°F) satin black finish „„1/2” NPT Drains standard „„Standard NPT inlet and outlet connections on sizes 2 inch to 3.5 inch „„Standard 125/150# ASA drilled plate flanges on inlet and outlet of silencers 4 inch and larger „„Multi-chamber design „„Effectively attenuates the full range of sound frequencies „„Silencers

„„Stainless

Steel and Aluminum construction „„Special inlet and outlet connections „„Special inlet and outlet locations „„Special finishes available „„Vertical mounting legs „„Horizontal mounting saddles „„Mounting bands

„„Horizontal

and vertical shell legs acoustical designs „„Internal and external shell lagging „„Inspection openings „„Air leak tests „„ASME code construction „„Complete line of engine exhaust accessories „„Special

AT T E N U AT ION (db)

Optional Construction Features and Accessories

Representative Attenuation Curve for “JH” Series Silencer 50 40 30 20 10 0

63

125

250 500 1000 2000 OCTAVE BAND CENTER FREQUENCY (Hz)

4000

8000

Engine Exhaust Silencer and Optional Accessories „„Exhaust „„Flexible

Silencer

„„Mitered

Tail Pipe Extension Elbows „„Mating Flanges / Gaskets „„Wall Thimble

Connector (Stainless Steel) „„Silencer Mounting Band „„Rain Cap

„„Exhaust

Model #

Part #

A

B

D

WT.

Model #

Part #

A

B

C

E

F

WT.

JHE-02

11474

2”

10”

44”

55

JHS-02

11475

2”

10”

41.5”

8.5”

5.5”

55

JHE-25

11476

2.5”

12”

46”

75

JHS-25

11477

2.5”

12”

42.5”

10”

7.75”

75

JHE-03

11478

3”

12”

46”

75

JHS-03

11479

3”

12”

42.5”

10”

7.75”

75

JHE-35

11480

3.5”

14”

60”

110

JHS-35

11481

3.5”

14”

56.5”

11”

9.5”

110

JHE-04

11482

4”

14”

60”

115

JHS-04

11483

4”

14”

56.5”

11”

9.5”

115

JHE-05

11484

5”

18”

68”

180

JHS-05

11485

5”

18”

66.5”

13”

10.5”

180

JHE-06

11486

6”

18”

68”

185

JHS-06

11487

6”

18”

66.5”

13”

10.5”

185

JHE-08

11488

8”

26”

96”

460

JHS-08

11489

8”

26”

93.5”

17”

17.5”

460

JHE-10

11490

10”

30”

110”

680

JHS-10

11491

10”

30”

108”

19”

20”

680

JHE-12

11492

12”

36”

126”

855

JHS-12

11493

12”

36”

122”

22”

23”

855

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Compression Mounts (Dome Style Fail-Safe)

• Chemical and oil resistant black rubber

Part Number

A

B

C

D

E

F

G

H

Axial Spring Rate LBS/IN

Axial Max. Recommended Deflection

Axial Loads in LBS @ Max. Deflection

K61-40

3.25"

4.12"

5.38”

1.66”

1/2”

.53”

.12”

N/A

3000

.125”

375

K61-50

3.25"

4.12"

5.38”

1.66”

1/2”

.53”

.12”

N/A

6400

.125”

800

K61-60

3.25"

4.12"

5.38”

1.66”

1/2”

.53”

.12”

N/A

7400

.125”

925

K61-70

3.25"

4.12"

5.38”

1.66”

1/2”

.53”

.12”

N/A

11500

.125”

1425

K62-C40

3.94"

5.00"

6.25”

1.66”

3/4”

.53”

.12”

N/A

4150

.125”

525

K62-C50

3.94"

5.00”

6.25”

1.66”

3/4”

.53”

.12”

N/A

8300

.125”

1000

K62-C60

3.94"

5.00”

6.25”

1.66”

3/4”

.53”

.12”

N/A

10000

.125”

1250

K62-C70

3.94"

5.00”

6.25”

1.66”

3/4”

.53”

.12”

N/A

15600

.125”

1950

K62-S40

3.94"

5.00”

6.25”

1.66”

5/8”

.53”

.12”

N/A

4150

.125”

525

K62-S50

3.94"

5.00”

6.25”

1.66”

5/8”

.53”

.12”

N/A

8300

.125”

1000

K62-S60

3.94"

5.00”

6.25”

1.66”

5/8”

.53”

.12”

N/A

10000

.125”

1250

K62-S70

3.94"

5.00”

6.25”

1.66”

5/8”

.53”

.12”

N/A

15600

.125”

1950

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Center Bonded Vibration Mounts (Two Piece) The K190 mounts are designed for heavy duty applications where there are dynamic forces in multiple directions. These are two-piece mounts installed through a mounting hole in a support structure. The mounts are fail-safe when used with snubbing washers. The mounts isolate in all directions. • Chemical and oil resistant black rubber

Part Number

Diameter

Diameter

Mounting Hole dia.

Elastomer Diameter

Flange Thickness

Support Structure Thickness

Installed Length

Radius Required

Shore A Durometer

Axial Spring Rate LBS/IN

Recommended Deflection

Axial Load In LBS @ Max. Deflection

Radial Spring Rate LBS/IN

Maximum Axial

Radial Load in LBS @ Max. Deflection

Maximum Radial

Recommended Deflection

K1901-40

.39”

1.25” / 1.25”

.74”

.78”

.50”

.125” / .125”

.98”

.03”

40

900

.05”

45

N/A

N/A

N/A

K1901-50

.39”

1.25” / 1.25”

.74”

.78”

.50”

.125” / .125”

.98”

.03”

50

1600

.05”

80

N/A

N/A

N/A

K1901-60

.39”

1.25” / 1.25”

.74”

.78”

.50”

.125” / .125”

.98”

.03”

60

2200

.05”

110

N/A

N/A

N/A

K1901-70

.39”

1.25” / 1.25”

.74”

.78”

.50”

.125” / .125”

.98”

.03”

70

3700

.05”

185

N/A

N/A

N/A

K1902-40

.39”

1.31” / 1.31”

.75”

.79”

.485”

.375” / .375”

1.25”

.04”

40

1000

.05”

50

2900

.012”

35

K1902-50

.39”

1.31” / 1.31”

.75”

.79”

.485”

.375” / .375”

1.25”

.04”

50

1800

.05”

90

4500

.012”

55

K1902-60

.39”

1.31” / 1.31”

.75”

.79”

.485”

.375” / .375”

1.25”

.04”

60

2500

.05”

130

6600

.012”

80

K1902-70

.39”

1.31” / 1.31”

.75”

.79”

.485”

.375” / .375”

1.25”

.04”

70

4100

.05”

200

10000

.012”

120

K1902-30

.39”

1.31” / 1.31”

.75”

.79”

.485”

.375” / .375”

1.25”

.04”

30

650

.05”

34

2100

.012”

24

K1902-30S

.39”

1.31” / 1.31”

.75”

.79”

.485”

.155” / .155”

1.125”

.04”

30

N/A

N/A

N/A

N/A

N/A

N/A

K1902-40S

.39”

1.31” / 1.31”

.75”

.79”

.485”

.155” / .155”

1.125”

.04”

40

N/A

N/A

N/A

N/A

N/A

N/A

K1902-50S

.39”

1.31” / 1.31”

.75”

.79”

.485”

.155” / .155”

1.125”

.04”

50

N/A

N/A

N/A

N/A

N/A

N/A

K1902-60S

.39”

1.31” / 1.31”

.75”

.79”

.485”

.155” / .155”

1.125”

.04”

60

N/A

N/A

N/A

N/A

N/A

N/A

K1902-70S

.39”

1.31” / 1.31”

.75”

.79”

.485”

.155” / .155”

1.125”

.04”

70

N/A

N/A

N/A

N/A

N/A

N/A

K1903-40

.531”

1.88” / 1.88”

1.25”

1.30”

.78"

.500 / .563”

1.94”

.06”

40

1600

.07”

110

2400

.025”

60

K1903-50

.531”

1.88” / 1.88”

1.25”

1.30”

.78”

.500 / .563”

1.94”

.06”

50

2200

.07”

150

3200

.025”

80

K1903-60

.531”

1.88” / 1.88”

1.25”

1.30”

.78”

.500 / .563”

1.94”

.06”

60

2800

.07”

200

5100

.025”

120

K1903-70

.531”

1.88” / 1.88”

1.25”

1.30”

.78”

.500 / .563”

1.94”

.06”

70

5500

.07”

380

8300

.025”

210

K1904-40

.657”

2.55” / 2.55”

1.50”

1.58”

.90”

.750 / .875”

2.45”

.09”

40

2500

.09”

220

4500

.03”

130

K1904-50

.657”

2.55” / 2.55”

1.50”

1.58”

.90”

.750 / .875”

2.45”

.09”

50

3100

.09”

280

6000

.03”

180

K1904-60

.657”

2.55” / 2.55”

1.50”

1.58”

.90”

.750 / .875”

2.45”

.09”

60

4300

.09”

380

9600

.03”

280

K1904-70

.657”

2.55” / 2.55”

1.50”

1.58”

.90”

.750 / .875”

2.45”

.09”

70

7100

.09”

640

13000

.03”

390

K1905-40

.938”

3.50” /3.50”

2.25”

2.30”

1.00”

1.00 / 1.125”

2.90”

.12”

40

2300

.10”

230

3100

.048”

150

K1905-50

.938”

3.50” /3.50”

2.25”

2.30”

1.00”

1.00 / 1.125”

2.90”

.12”

50

4300

.10”

430

4500

.048”

210

K1905-60

.938”

3.50” /3.50”

2.25”

2.30”

1.00”

1.00 / 1.125”

2.90”

.12”

60

6800

.10”

680

7700

.048”

370

K1905-70

.938”

3.50” /3.50”

2.25”

2.30”

1.00”

1.00 / 1.125”

2.90”

.12”

70

9200

.10”

920

10300

.048”

500

K1906-40

1.06”

4.88” / 4.88”

2.50”

2.55”

1.25”

1.00 / 1.125”

3.40”

.12”

40

4800

.12”

580

370

.057”

210

K1906-50

1.06”

4.88” / 4.88”

2.50”

2.55”

1.25”

1.00 / 1.125”

3.40”

.12”

50

6500

.12”

780

5700

.057”

320

K1906-60

1.06”

4.88” / 4.88”

2.50”

2.55”

1.25”

1.00 / 1.125”

3.40”

.12”

60

10700

.12”

1280

9200

.057”

520

K1906-70

1.06”

4.88” / 4.88”

2.50”

2.55”

1.25”

1.00 / 1.125”

3.40”

.12”

70

13600

.12”

1630

10900

.057”

620

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Vibration Isolation Pads These ultra durable neoprene pads can be used to effectively control noise and vibration, particularly in applications involving power generation equipment. These pads are available in a multitude of sizes to meet the needs of almost any installation application. They have a smooth pattern on both sides and are colored black. Features „„

60 durometer neoprene

„„

Solid construction (unlike waffle pads) offers higher loading per square inch

„„

Max loading: 1015 PSI

„„

Sizes to fit almost any application

„„

1/4” thickness

„„

Aids in sound dampening by reducing high frequency noise

„„

Easily cut to any desired shape

„„

Can be used in multiple layers to increase deflection

„„

Chemical and oil resistant

„„

-40˚F to 194˚F temperature range

Specifications Pad Size (inches)

Part #

Max Load Per Pad

Mounting Hole Size

2 x 4 x 1/4

10155

8120 lbs.

9/16”

2 x 6 x 1/4

10156

12180 lbs.

11/16”

2 x 8 x 1/4

10157

16240 lbs.

13/16”

3 x 8 x 1/4

10158

24360 lbs.

13/16”

2 1/2 x 10 x 1/4

10159

25375 lbs.

13/16”

3 x 12 x 1/4

10160

36540 lbs.

13/16”

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

TJ Vibration Isolators Steel compression springs isolate loads up to 7840 lbs per mount. Moderate spring deflections generally result in usage under medium through high speed equipment such as engine generator sets. Non-Earthquake Rated

Specifications

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

RJJEQ Vibration Isolators Steel compression springs isolate loads up to 5880 lbs per mount. Moderate spring deflections generally result in usage under medium through high speed equipment such as engine generator sets. Earthquake Restraints Pre-Approval # OPA-0012 has been granted by California’s Office of Statewide Health Planning and Development (OSHPD).

Specifications

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Digital Electric Powered Governor Systems The ProAct control system is a combination of a 16-bit microprocessor control and a limited-angle rotational torque motor (actuator). The system features user-friendly menus to provide extreme flexibility in the development of special control schemes for different types of engines (requires optional display module). „„75°

rotary output allows direct coupling to fuel rack, eliminating linkage

„„Alternate

„„All-electric

„„3

actuator requires no drive or hydraulic supply

„„Programmable

digital electronics permit tailoring control to various applications

„„Actuators

are extremely fast, electronically positioned in both directions

dynamics for dual fuel applications or cogen/standby speed-activated switches

„„Start

fuel limit and maximum fuel limit for derating

„„Manifold

pressure fuel limiting

„„Two-slope

torque limiting

Specifications Two different ProAct actuators are available. The ProAct I actuator provides 1.4 Nm (1.0 lb-ft) of torque in steady state and 3.55 J (2.62 ft-lbs) of work over 75° of travel. The ProAct II provides 2.7 Nm (2.0 lb-ft) of torque in steady state and 7.11 J (5.24 ft-lbs) of work over the 75° of rotation. The control has two complete sets of dynamic adjustments to aid when operating with such conditions as two different fuels, or in parallel/stand-alone electrical generation. A four-slope gain schedule is available in each set of dynamics. This permits programming for extremely responsive yet extremely stable operation of carbureted engines. Adjustment of the ProAct control is done through a hand held programmer (optional). The programmer allows access to all of the tunable items. The programmer is separate from the control, and will normally be unplugged and removed during governor system operation. This provides security against unauthorized tampering with system adjustments. The control may be tuned or monitored with a PC rather than with the hand held programmer, if desired.

Actuator

Output Shaft 0.500-36 inch serration on output shaft. Opposite side used for feedback device. (Other configurations available upon request.) Operating Temperature Range –40 to +100°C (–40 to +212°F) operating environment. Contact Woodward for extreme temperature installation procedures. Feedback Brushless Hall effect feedback device directly connected to actuator shaft. Installation May be mounted on 2.250 inch (57.15 mm) diameter male pilot concentric to the terminal shaft using four bolts through the actuator or with four 0.312-18 inch bolts into the base (M8-6H metric optional). The actuator may be mounted in any attitude. May be connected directly to butterfly shaft, or may be linked to rack or valve. Weight The ProAct I and ProAct II actuators each weigh 6.9 kg (15.25 lbs). Construction All external surfaces are resistant to water and salt water corrosion. Actuator is waterproof at normal water hose pressure. Do not high-pressure wash. Vibration and Shock Tested Tested to US MIL-STD-810C. MIN Fuel Return Spring The actuator is equipped with a light spring return toward min fuel to prevent drift in case of position signal interruption. Normal operating conditions do not require spring return, as the actuator is powered in both the increase and decrease directions. Direction of Rotation All models are capable of either clockwise or counterclockwise rotation to increase fuel.

Control Speed Dynamics maps are field selectable for either low speed (8–300 rpm) or high speed (300–2100 rpm). Dynamics Two menus for engine dynamics are switch-selectable for alternate fuel, alternate loads, etc. Four different gain settings in each dynamics menu tailor governor response to various conditions depending on load or non-linearity in the fuel control system. Limiters Limiters set minimum, idle, and maximum fuel settings, and minimum and maximum torque schedules. Two-slope torque limit schedule with programselected breakpoint is available. Speed Switches Three speed switches are included with programmable on and off positions according to engine speed. The switches may be used to indicate cranking, idle, rated, or overspeed operation. Switch output is 500 mA when closed. Increase-speed trip points may vary from decrease-speed trip points. Droop Two droop schedules are available, with a programmable switch point between idle droop and rated droop. Speed Reference Programmable minimum and maximum limiters with 4–20 mA remote reference to raise and lower the rated speed. Rate of change of speed reference may be programmed with different rates for raise and lower. Accel and Decel Ramps Acceleration and deceleration times may be programmed to protect engines from damage or to protect processes from sudden changes. Supply Voltage Range 8–32 Vdc for ProAct I 18–32 Vdc for ProAct II

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Stainless Steel Fuel Flexes

PCS Series Flexible Connectors „„

Provide superior vibration isolation

„„

Thermal expansion protection

„„

Suitable for natural gas, LP vapor, water, and oil applications

„„

Custom lengths and fittings available

Construction Materials „„

Flexible section:

(Hose & Braid: Type 321 Stainless Steel) „„

Fittings: Carbon Steel Schedule 40

„„

Male pipe thread on both ends

Specifications Size (NPT)

Part Number

Overall Length

Max Working PSI @ 70˚ F

3/4”

10147

7”

750

1”

10148

8”

605

1 1/2”

11013

9”

525

2”

11133

10.5”

455

2 1/2”

11134

12”

345

3”

11135

12”

345

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Gen-Set Trailers Mobile Power Blue Star gen-set trailers are specifically designed and manufactured for the transportation of mobile generators. All trailers are built to last with heavy duty steel construction. Blue Star offers custom trailers to fit almost any size or specification up to 600 kWe. Standard Features

Design Options:

„„All

„„Single

Steel Formed or Structural Channel Construction

„„Adjustable „„2

Tongue Mounted Jack

„„Hydraulic

5/16” Ball Coupler or 3” Pintle Eye

„„Safety „„DOT „„Six

„„Spare

Chains

„„Bolt-On

Plate Mount with Light

„„Drop

Pole Connector Plug

„„Breakaway

Surge Brakes

Tire With Mounting Bracket

„„Cable/Storage

Lighting / DOT Reflective Tape

„„License

or Double Wall Tank Integral to Trailer

or Torsion Axles

„„Wheel

Kit (Electric Brakes Only)

„„LED

Chocks

Lighting Package

„„Spring

Axles

„„Powder

„„Radial

Tires With Rims

„„Galvanneal

„„Two „„Tie

(2) Adjustable Rear Stabilizing Jacks

„„Single

Down Brackets for Shipping

„„Jeep

„„Two

Style Fenders

„„Durable

Coat Finish Construction

Point Lift

(2) Adjustable Front Stabilizing Jacks

„„Power

Two Part Catalyzed Epoxy Paint Finish

Box, Lockable

Fenders

Distribution Center

„„Diamond

Plate Accessories

Blue Star offers trailer designs according to the gross vehicle weight. Blue Star’s flexibility allows for custom designed trailers to fit almost any unique specification or requirement. All trailers meet DOT requirements. Trailer option voids UL 2200 listing.

Available Models Model

Number of Axles

Gross Vehicle Weight Rating

T7000-2

Two

7000 lbs.

T10000-2

Two

10000 lbs.

T12000-2

Two

12000 lbs.

T16000-2

Two

16000 lbs.

T20000-2

Two

20000 lbs.

T30000-3

Three

30000 lbs. Unit with Level 1 enclosure mounted on tandem axle trailer equipped with front storage option.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

UL 2200 Summary What Is UL 2200 Listing & Why Is It Important?

Underwriters Laboratories Inc. (UL) is the leading independent product safety certification organization in the United States. Founded in 1894, UL is an impartial and not-for-profit organization devoted to safety testing of a wide assortment of products. The UL Listing mark is widely recognized as a standard for various electrical and building codes and is often called for as a specification. The UL 2200 Listing is a comprehensive safety standard encompassing the design, construction and performance of stationary generators. This benchmark will be increasingly important to manufacturers, specifying engineers and end users alike, since national and municipal electrical codes will mandate UL 2200 Listing for all standby installations in coming years. When manufacturers bring their products to UL, they are subjecting them to extremely rigorous safety testing. Manufacturers not only enhance the value of their products, they are also strengthening their own brands among consumers who perceive a manufacturers commitment to safety. Because of the many rigorous tests, a manufacturer must follow stringent UL guidelines in creating, building and testing its products in-house to UL’s uncompromising standards. The Listing process involves numerous steps: creation of product, construction descriptions, process reviews, design modifications as needed and product testing. It is a comprehensive procedure focused upon manufacturing standards and product safety. With the addition of UL 2200 Listed product, Blue Star Power Systems has positioned itself as a leader in providing state-of-the-art electrical power generation and energy solutions.

Blue Star offers Diesel and Gaseous models ranging from 25 kWe to 500 kWe that are UL 2200 listed.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

ENGINEERING GUIDE Manuals

Gen-Set Installation Guide

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS This guide contains important instructions for Blue Star Power Systems, Diesel and Gaseous Engine Driven Electric Generators. It should be followed during installation and maintenance of the generator unit.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

This guide contains important instructions for Blue Star Power Systems, Gas and Diesel Engine Driven Electric Generators. It should be followed during installation and maintenance of the generator Unit and batteries.

WARNING: California Proposition 65 WARNING: Engine exhaust produced by this product contains chemicals known to the state of California to cause cancer, birth defects and other reproductive harm. California Proposition 65 WARNING: Battery Posts, Terminals and related accessories contain chemicals known to the state of California to cause cancer, birth defects and other reproductive harm.

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Table of Contents FOREWORD ................................................................................................................................................... 4 APPLICABLE CODES AND STANDARDS .......................................................................................................... 4 PRODUCT IDENTIFICATION ........................................................................................................................... 5 SAFETY PRECAUTIONS AND WARNINGS ....................................................................................................... 5 SITE PLANNING AND SELECTION ................................................................................................................... 6 UNIT LIFTING PROVISIONS ............................................................................................................................ 8 MOUNTING PAD CONSTRUCTION ................................................................................................................ 8 MOUNTING AND VIBRATION ISOLATION...................................................................................................... 9 COOLING SYSTEMS AND AIR REQUIREMENTS ............................................................................................ 10 EXHAUST SYSTEMS...................................................................................................................................... 13 FUEL SYSTEMS ............................................................................................................................................. 13 DIESEL FUEL SYSTEMS ............................................................................................................................. 14 GASEOUS FUEL SYSTEMS ........................................................................................................................ 14 BATTERIES AND STARTING SYSTEMS .......................................................................................................... 18 ELECTRICAL REQUIREMENTS ...................................................................................................................... 19 AUTOMATIC TRANSFER SWITCHES ............................................................................................................. 22 The Appendices ....................................................................................................................................... 23

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FOREWORD This installation guide is intended to provide general instructions for the safe and reliable installation of your Blue Star engine generator set. It is of the utmost importance that each and every person who performs work on this equipment is trained and familiar with the equipment and the contents of this entire installation guide. Each installation is unique in some ways and may require variance or modification from the suggestions presented within this guide. If you are in doubt in any way during the installation process, please take a moment to consult with your authorized Blue Star Power Systems representative. They are trained and experienced in the installation and operation/maintenance of this equipment. Note: The procedures presented in this guide are suggestions. They are not intended to address every circumstance that can and will arise during the installation process. It is the responsibility of the Owner/Operator to arrange for these to be performed by licensed individuals that regularly engage in this type of work. It is the responsibility of the Owner/Operator to ensure that all aspects of the installation are performed in accordance with all Federal/State/county and local codes, and in accordance with the requirements of the authorities having jurisdiction.

APPLICABLE CODES AND STANDARDS Prior to installation, you should obtain and familiarize yourself with the following codes and standards that are referenced within this guide and that may/will govern how the equipment is installed: National Fire Protection Association (NFPA) NFPA 30: Storage, handling and use of flammable liquids. NFPA 37: Stationary combustion engines and gas turbines. NFPA 54: National Fuel Gas Code. NFPA 70: National Electrical Code. NFPA 77E: Arc Flash Safety. NFPA 99: Essential Electrical Systems for Health Care Facilities. NFPA 101: Life Safety Code Number Systems. NFPA 110 2010: Emergency and Standby Systems. National Electrical Manufacturers Association (NEMA) Local codes enforced by the authority having jurisdiction. The information presented within this guide is of the latest and up to date as of the publication date. Blue Star Power Systems, Inc. reserves the right to change/update this publication and the information 4|Page

contained within, without notice, obligation or liability whatsoever. Blue Star Power Systems does not guarantee the satisfactory results of any installation performed using the information contained in this guide. Nor will Blue Star Power Systems assume responsibility for any injury or damage to property as a result of the use of this guide. Persons engaging in product installation do so at their own risk. Once again, if you are in doubt in any way about the procedures for safe and proper installation of this product, stop now and consult your authorized Blue Star Power Systems representative. They are trained and experienced in the installation and operation/maintenance of this equipment.

PRODUCT IDENTIFICATION Locate and record the unit model and serial numbers from the unit nameplate (usually affixed near the controller) immediately after unpacking the equipment. Record the information in the space provided below for future reference when requesting assistance or information regarding this equipment. Unit Model Number:_____________________________________ Unit Serial Number:______________________________________

SAFETY PRECAUTIONS AND WARNINGS Important safety Instructions: Electromechanical equipment, including generator sets, transfer switch equipment and accessories can cause bodily harm and pose life threatening danger when improperly installed, operated, maintained or accessed. The terms DANGER, WARNING and CAUTION are used throughout this guide to alert the installer/operator to special instructions concerning particular procedures that may be hazardous if performed incorrectly. These safety alerts alone cannot eliminate the hazards that they signal. Strict adherence to these special instructions and common sense operation of the equipment are the best accident prevention measures. Observe all warning labels found on the equipment. Ensure that all warning labels remain affixed and intact, and are not obstructed with dirt, grease or other equipment. Blue Star Power Systems Inc. cannot anticipate every possible circumstance that may involve a hazardous situation. The warnings contained in this guide as well as the tags and labels affixed to the equipment, are therefore not to be considered all inclusive. Definitions: DANGER: Indicates the presence of a hazard that WILL cause severe personal injury, death or substantial property damage. WARNING: Indicates the presence of a hazard that CAN cause severe personal injury, death or substantial property damage. 5|Page

CAUTION: Indicates the presence of a hazard that CAN or WILL cause minor personal injury or property damage. HIGH VOLTAGE: Indicates that high voltage may be present in this vicinity or while performing this procedure. Additional Safety Precautions: DANGER: Risk of Electrical Shock. The equipment ground connection on this equipment must be suitably connected to earth ground in accordance with NFPA 70. This equipment shall not be used in “floating neutral” applications. WARNING: Be aware that once the engine starting batteries are connected, this equipment can and will start automatically. Use extreme caution or disconnect the engine starting batteries prior to servicing or making adjustments. CAUTION: Prior to servicing the unit, remove power to all energized circuits, such as a battery charger, coolant heaters, or any device that remains energized during servicing functions. CAUTION: Wear eye protection when operating or servicing this equipment. Flying debris and/or acid/gases from the engine starting batteries could be present during equipment operation and normal battery charging.

SITE PLANNING AND SELECTION Outdoor, enclosed units: Choose a site that allows adequate clearance around the unit for ancillary equipment, fuel storage/supply and routine servicing. The site should be level, not subject to flooding and in compliance with local codes and ordinances. The Unit is to be installed in a location that minimizes the risk of people coming in contact with hot surfaces. Unless specified otherwise, the maximum ambient operating temperature rating of the unit is 50° C/ 122°F. Allow adequate clearance for engine radiator air discharge so as not to restrict cooling air flow. CAUTION: Allow adequate clearance for engine exhaust discharge, keeping in mind the high temperatures and fumes associated with engine exhaust. Do not direct engine exhaust toward other structures or their air intake means. CAUTION: Internal combustion engines can produce high noise levels. Choose a location where sound levels during operation will not be objectionable. CAUTION: In northern climates, provide a suitable means to prevent the accumulation and penetration of blowing snow. 6|Page

WARNING: Open bottomed stationary engine generator sets must be installed over/on non combustible materials and shall be located such that it prevents the accumulation of combustible materials under or inside the generator set. Provide a suitable means to prevent the accumulation of leaves and debris. See the Mounting Pad Construction Section for typical foundation/inertia pad construction details. For any other application, consult a structural engineering firm for proper design to meet the application requirements.

Indoor Units: Engine generator sets must be protected from the elements, and be provided with adequate ventilation and cooling air. Considerations when selecting a room size and location: DO NOT USE THE GENERATOR ROOM FOR STORAGE OF ANY MATERIALS NOT ASSOCIATED WITH THE GENERATOR SET. The room should be sized to adequately accommodate the unit and all of the ancillary equipment such as fuel supply/storage, starting batteries and charging equipment, cooling and exhaust system components and automatic transfer switch equipment. Allow a minimum of three feet of clearance on each side and radiator end, and five feet on the end opposite the radiator for servicing The fuel storage tank for diesel driven units should be located as close as possible to the unit. Allow for clearance between hot components (such as exhaust system) and combustible materials. Consult local building/safety codes for specific applicable requirements. Fire rating codes and requirements must be adhered to. Utilizing a generator set with a unit mounted radiator/cooling system is the most cost effective solution when allowable. However, the room must be situated such that sufficient cooling air can be brought into and exhausted to allow proper cooling of the equipment. Utilizing opposing exterior walls for radiator cooling air supply and radiator discharge is the most effective and cost efficient when possible. Avoid utilizing the same wall for air intake and discharge. Consult your Blue Star Power Systems representative for installation guidance for remote cooled unit applications. Verify the load carrying capacity of the floor. Involve a structural engineering firm if in doubt or for applications where an inertia pad similar in Figure 2 in the Appendices cannot be utilized. See the exhaust system section for pertinent information regarding exhaust system considerations.

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Utility Power: Make sure there is an adequate source of utility power available to supply the ancillary equipment necessary for support while the gen-set is not in operation (Heaters, Chargers, Etc). WARNING: Open bottomed stationary engine generator sets must be installed over/on non combustible materials and shall be located such that it prevents the accumulation of combustible materials from accumulating under or inside the generator set.

UNIT LIFTING PROVISIONS For safety and convenience, all Blue Star generator sets are provided with a means to lift the unit from the skid base. There are two basic types of lifting devices (See Figure 1 in the Appendices). Smaller units are provided with holes in the skid base by which to attach chain hooks. Larger units are provided with removable lifting brackets for chain attachment. In both instances, the use of chain spreader bars or equipment to suit the particular situation is required to prevent the lifting chains from damaging the unit during lifting. Due to the vast amount of variation in units, lifting equipment and circumstances; the safest means to lift the equipment without damage is at the sole discretion of the lifting equipment operator. The use of the individual engine and generator lifting devices shown on the diagrams are NOT to be used to lift the entire engine generator set. These devices were designed to lift only their respective component and not the complete unit. Lifting a complete unit by means of the engine and generator lifting devices will be done solely at the lifting equipment operator’s discretion and assumed risk.

See Figure 1 in the Appendices for typical lifting devices drawing.

MOUNTING PAD CONSTRUCTION Blue Star Engine Generator Sets should be installed on a concrete pad that is properly sized to support the weight load of the unit and all associated accessories that will be installed with it as well as reduce transmitted vibration to acceptable levels. The weight of your particular unit can be found on the unit specification sheet provided in the operator’s manual provided with the unit. If your unit is equipped with a sub-base fuel tank, you must include the weight of the fuel tank and fuel in your weight calculations. CAUTION: The design criteria presented within this guide are general guidelines only. Check local building codes and ordinances for proper composition, design criteria and clearances. Consult a structural engineering firm for assistance with the design and certification of any supporting structure that is not placed directly on the ground. CAUTION: The unit dimensions listed on the model specification sheets provided in the operators manuals are general dimensions for open type units. The overall dimensions of any particular unit can vary greatly depending on the configuration and accessories ordered. If in doubt about the physical size of any particular unit, contact your local Blue Star Power Systems Inc representative for unit specific drawings prior to proceeding. 8|Page

Common specifications require 2500 PSI concrete, reinforced with eight gauge wire mesh or #6 reinforcing bars on 12 inch centers. The minimum recommended thickness of the pad can be calculated by using the formula below. If the weight per Ft³ of the specific concrete being used is unknown, use 145 pounds per Ft³, (which is a general average) for the calculations below. To reduce vibration transmission to the surrounding areas, a sub-surface layer of sand or gravel should be used. Consult a qualified structural engineer for recommendations. The overall width and length of the mounting pad should be a minimum of 12 inches longer and wider than the skid base of the unit being mounted. It is normally desirable to extend the mounting pad three to six inches above the surrounding concrete or grade for ease of service and cleaning.

Formula for calculating minimum mounting pad thickness:

See Figure 2 in the Appendices for Typical Indoor Genset Installation.

MOUNTING AND VIBRATION ISOLATION Also see vibration isolation requirements in subsequent sections relative to fuel, exhaust and electrical. Noise and vibration are normal by-products of any internal combustion engine driven generator. Vibration reducing mounts are generally used to secure the engine generator set to the concrete mounting pad. The purpose of such mounts is to reduce the amount of noise and vibration that is transmitted to the mounting pad during unit operation. Installations within buildings that have adjacent areas designated for other uses should be reviewed by a structural engineer to ensure that transmitted noise and vibration are reduced to unobjectionable levels. There are typically two types of vibration reducing mounts used: Pad type vibration mounts, which are simple and effective for most applications, are placed between the engine generator set base frame and the concrete mounting pad. They are sized according to the weight of the unit and accessories and should be placed at each mounting point designed into the generator set skid base. To allow the vibration isolation pads to function properly, the nuts on the anchor bolts holding the unit to the mounting pad should be left loose and “double-nutted” as opposed to being tightened down. Refer to the illustration below.

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.

Pad Type Vibration Mount

Expanding Anchor Bolt

Spring type vibration mounts are designed for a higher level of vibration and noise isolation for critical installations. If your particular generator set was provided with spring type mounts, please refer to the operator’s manual provided with the unit for installation details for the particular mount that was provided.

Spring Type Vibration Mount

COOLING SYSTEMS AND AIR REQUIREMENTS CAUTION: In cold climate areas, the high volume of outside air that will be drawn into the generator room can quickly reduce temperatures within the room to sub-freezing levels. All water piping and other equipment subject to damage by freezing temperatures should be relocated or properly insulated to prevent damage. The cooling system is one of the most critical aspects of any generator set installation. Careful planning must be exercised to insure that adequate ventilation will be available during operation under all possible climatic conditions. Cooling systems can range in complexity from the simplest and most common “unit mounted radiator” to the most elaborate, remote mounted radiator, heat exchanger or heat recovery system. It would be inconceivable to properly cover all possible cooling system applications in a guide of this type. For that reason, only unit mounted radiator cooling systems will be described within. Please consult your local Blue Star Power Systems representative for design, application and installation assistance for all cooling system applications other than unit mounted radiator cooling.

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Installation considerations for unit mounted radiator cooling systems: Prevailing wind: should be a key factor in deciding which direction to discharge the cooling air that will be exhausted out through the unit mounted radiator. Wind pressure may reduce the amount of air the engine mounted cooling fan can discharge through the unit mounted radiator, causing poor performance or overheating. Consider which direction the wind is usually out of during the hottest days of the year, when the cooling system will require the maximum amount of cooling airflow possible. Noise: The fans required to move air through a unit mounted radiator cooling system will produce a fair amount of noise. Consider positioning the radiator exhaust in a direction less subject to objectionable noise levels. Hot air discharge: At times, the cooling air discharged through a unit mounted radiator cooling system can reach levels that could damage shrubs, bushes and plantings. This is of particular a concern if the unit will be operated for extended periods of time during high ambient temperature periods. Choose the placement direction accordingly. Recirculation of cooling air: The most common cause of unit overheating is cooling air recirculation. When hot air that’s discharged through the radiator is allowed to re-circulate back into the cooling air intake means and through the radiator again, the cooling air can exceed the temperature capabilities of the cooling system causing overheating. If at all possible, the cooling air intake and discharge means should be located on opposing walls or be drawn from and exhausted to opposing directions. Excessive external static pressure within the cooling system: The location of the unit relative to the cooling air intake and exhaust should be such that the need for air ducting is kept to a minimum. For proper operation, all extended air ducting should be sized to maintain the total cooling system external restriction to less than 0.50 inches H₂O. Indoors, the radiator discharge must be ducted with flexible material when installing to the wall opening.

See Figure 1 in the Appendices for Typical Unit Mounted Radiator Installation Sizing cooling air inlet and exhaust openings for unit mounted radiator cooling systems: Adequate cooling air flow is critical to the proper operation of any engine generator set. These recommendations are presented in terms of “effective opening” which is the amount of open area of which air is allowed to flow through a device. Air intake: As a general rule, the “effective opening” of any device used as an air intake means to the engine generator set should be a minimum of 75% larger in “effective opening” than the units’ radiator core . (See example) Air exhaust: As a general rule, the “effective opening” of any device placed in front of the unit mounted radiator as an air discharge device should be a minimum of 50% larger in “effective opening” than the radiator core itself. The device and the radiator core duct adapter should be connected by ductwork of minimal length, and shall be fitted with a flexible section installed at the radiator end. 11 | P a g e

FORMULA:

Next, the louver dimensions (In2) can be converted to ft2 by dividing the ‘Required Louver Size’ by 144. Louvers can then be chosen based on the physical layout of the room and what’s available for louver sizes, so long as the length x width is equal to the ‘Required Louver Size’ in Ft².

See Figure 2 in the Appendices for drawing of typical fixed louver installation. Various types of air intake and exhaust devices: Fixed Blade Louvers: Generally used as air intake devices. The angled stationary blades allow cooling air to flow into a room or enclosure while keeping out the elements and debris. A bird/rodent screen should be installed on the back (inside) of the louver to prevent pest activity within the generator room. Gravity Operated Louvers: Can only be used as air exhaust devices. The hinged louver blades are held open by the discharge airflow during unit operation and fall shut by gravity when not in operation. The use of ductwork to prevent cooling air recirculation is an absolute must when using gravity exhaust louvers. Motor Operated Intake Louvers: Perform the same basic function as fixed intake louvers except that they close to keep out the elements when the unit is not in operation. The desired mode of operation is such that the louver motor is “energized to close” and opens when power is removed. Motor Operated Exhaust Louvers: Differ from motor operated intake louvers as the blades open to a full 90 position to allow the higher velocity, exhausted air to flow with less restriction. The desired mode of operation is such that the louver motor is “energized to close” and opens when power is removed. CAUTION: Care should be taken to verify the mode of operation of the motorized louver being installed (Either energize to close or energize to open) to insure that power is supplied or removed as needed in all modes of operation. IE: During periods of test/exercise, actual power failure, simulated power failure Etc. Improper control sequence/wiring could cause the louvers to remain closed while the unit is in operation causing an overheat condition, shutdown or damage to the unit or accessories. In some extreme cold climatic applications, the use of thermostatically controlled louvers may be used to reduce problems associated with fuel system icing/gelling, engine overcooling Etc. Contact your Blue Star Power Systems Representative for assistance in these applications.

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EXHAUST SYSTEMS The purpose of the exhaust system is to safely discharge the engine combustion exhaust gasses to a safe area outside of the building or structure. WARNING: Engine combustion exhaust fumes are deadly. Never allow the exhaust outlet termination to be positioned such that exhaust gasses will be directed toward any air entry routes (doors, windows, air intake vents, Etc) of an occupied building. When choosing the location for the discharge termination, do not direct it towards anything that could catch fire or be damaged by high temperatures.

See Figure 3 in the Appendices for a Typical Exhaust Systems Drawing Exhaust system consideration checklist: A. Exhaust outlet terminations are not located upwind or near any building air intakes. B. A flexible piping section of suitable design is used to prevent the transmission of vibration to the exhaust piping which is extended beyond what was provided with the unit from the factory. C. The exhaust piping materials are suitable for the temperatures expected and as published for the particular unit. These temperatures can sometimes exceed 1200°F (649°C). D. Extended piping is adequately sized to prevent excessive engine exhaust system back pressure as published for the particular unit. Consult your Blue Star Power Systems representative for assistance in the design of lengthy or elaborate exhaust system requirements. E. Exhaust piping components are properly insulated to prevent operator exposure to excessive temperatures. F. Ventilated wall thimbles, piping sleeves or other suitable fire-proof materials are used where piping passes through building materials as per all state and local codes. G. Exhaust pipe termination includes a rain cap or other suitable means to prevent the entrance of rain, debris and pests when not in operation. H. All exhaust system components and extended piping beyond what was provided with the unit from the factory is adequately supported to prevent damage to these components during operation. I. The overall exhaust system is oriented to provide a slight downward slope away from the engine to prevent condensation from draining back into the engine.

FUEL SYSTEMS General: The fuel delivery system must be adequately sized and properly installed to provide an ample supply of fuel for starting and running the unit throughout the duration of any emergency event. Prior to connecting the fuel lines, ensure that the fuel connections are free of dirt, grease, water or other foreign matter that could damage the engine. 13 | P a g e

The components required for a complete fuel system will vary depending on the fuel type, unit location and applicable state and local codes. The aforementioned is to be used only as a guide. It is the fuel system installers’ responsibility to ensure that the overall fuel delivery system is of a safe and code compliant design.

DIESEL FUEL SYSTEMS The following components comprise a typical diesel fuel delivery system: A. B. C. D. E. F. G.

Main fuel storage tank, sized for the desired length of run time. Main fuel tank fill pipe with a suitable cap. Main fuel tank vent line. Fuel supply line with a foot/check valve. Fuel return line. Fuel storage “Day Tank” with transfer pump if required. Fuel level switches as required for controls.

Main Fuel Storage Tank: The ideal location for the main fuel storage tank is as close to the unit as possible. Provided that applicable building and fire codes permit, the tank could be located within the same, or in an adjoining room to the unit. If this is not feasible, the tank should be located in a suitable location according to applicable state and local codes. The fuel level in the main tank should be at the same height as the engines fuel transfer pump inlet. If located within the generator room, the tank should be placed on the same general level as the unit, but lower than the engine’s fuel injectors. If the tank must be placed at a level above or below this, a separate priming or float tank may be required. When the main fuel storage tank can be located close to the unit and the vertical “fuel lift” is five feet or less, the engines’ fuel pump may be adequate for supplying fuel to the engine without additional means. If the horizontal run is excessive or the vertical lift exceeds five feet, a fuel “Day Tank” and fuel transfer pump will be required. All fuel storage tanks must be vented to a safe area to allow air and other gasses to escape to atmosphere. The vent termination must be plumbed to a level above the highest point in the system to prevent spillage in the event of an overfill situation. The vent pipe termination should be suitable to prevent dust, dirt, moisture and pests from entering the tank.

GASEOUS FUEL SYSTEMS Gaseous fuel systems should be sized and installed by qualified/authorized personnel only. Fuel piping shall be rigidly supported along its entire length and protected against damage from vibration. An AGA or UL approved flexible connector should be installed at the fuel inlet to the unit to prevent the transmission of vibration to the fuel piping. Gaseous fuel systems are grouped into four basic types. 14 | P a g e

1. 2. 3. 4.

Natural Gas LP - Vapor Withdrawal LP – Liquid Withdrawal LP/NG Dual Fuel

Each fuel system type is covered below. Natural Gas Fuel Systems: Natural gas is a vapor fuel that is supplied primarily by utilities. The BTU content of the natural gas available in most locations is 1000 BTU/Ft³. If the BTU content at the site location is below 1000 BTU/Ft³ the unit may have to be derated accordingly. The local gas utility will provide fuel piping from the gas main to the site location. A primary gas regulator should be provided by the utility. It is the responsibility of the gas utility to ensure that adequate volume and gas pressure are available at all times to insure proper operation. Consult the unit specification sheet located in the Operation & Maintenance Manual provided with your particular unit for the required fuel type, volume, and pressure requirements. LP – Vapor Withdrawal Fuel Systems: Liquefied Petroleum Gas is a liquid fuel that is supplied primarily by fuel distributors. Vapor Withdrawal is the most common type of LP fuel system. The LP fuel within the tank is vaporized within the tank and is drawn under pressure from the top of the tank, above the level of the fuel. The BTU content of LP Gas is 2500 BTU/Ft³. The local gas provider will provide fuel piping from the storage tank to the site location. A primary gas regulator should be provided by the fuel provider. It is the responsibility of the fuel provider to ensure that adequate volume and gas pressure are available at all times to insure proper operation. Consult the unit specification sheet located in the Operation & Maintenance Manual provided with your particular unit for the required fuel type, volume, and pressure requirements.

See Figure 4 in the Appendices for SINGLE FUEL NG/LP VAPOR WITHDRAWL Drawing LP – Liquid Withdrawal Fuel Systems: Liquefied Petroleum Gas is a liquid fuel that is supplied primarily by fuel distributors. Liquid Withdrawal is the most commonly used type of LP fuel system when large volumes of fuel are required. The LP fuel within the tank is drawn under pressure (in the liquid form) from the bottom of the tank, below the level of the fuel and is converted to vapor by a fuel converted mounted on the engine. The BTU content of LP Gas is 2500 BTU/Ft³. The local gas provider will provide fuel piping from the storage tank to the site location. It is the responsibility of the fuel provider to ensure that adequate volume and gas pressure are available at all times to insure proper operation. Consult the unit specification sheet located in the Operation & Maintenance Manual provided with your particular unit for the required fuel type, volume, and pressure requirements. Fire regulations prohibit the installation or entrance of high pressure or liquid LP fuel piping into an occupied building or enclosure.

See Figure 5 in the Appendices for SINGLE FUEL LP LIQUID WITHDRAWL Drawing 15 | P a g e

LP/NG Dual Fuel Systems: Dual fuel systems allow for Natural gas to be used as the primary fuel and LP gas to be used as a backup should the natural gas supply be interrupted. There are two types of dual fuel systems available. Manual changeover systems which require qualified personnel to manually open and close valves and switches to change fuels and automatic changeover systems which monitor the primary fuel pressure and changeover automatically should the pressure be reduced to an unacceptable level. Consult the operation and Maintenance Manual that was provided with your particular unit for further instruction, system type, and volume and pressure requirements.

See Figure 6 in the Appendices for DUAL FUEL NG/LP VAPOR WITHDRAWL AUTO CHANGEOVER Drawing See Figure 7 in the Appendices for DUAL FUEL NG/LP LIQUID WITHDRAWL AUTO CHANGEOVER Drawing Gas Fuel System Design Considerations: Gas piping shall not be used as a grounding means for electrical equipment. The fuel system should incorporate a manual fuel lock-off valve to allow for maintenance of the system. Refer to the typical installation drawings below for recommended fuel system components. All gas piping should be sized to maintain adequate volume and pressure at the engine fuel inlet while operating under full load. Overall length of run and number of elbows and fittings must be taken into consideration.

General Guidelines for Determining Pipe Size for Gaseous Vapor Fuel Systems 1. Obtain the engine fuel consumption in cubic feet per hour at 100% load from the unit model specification sheet for the type of fuel used. 2. Refer to the correction factor chart below to determine the proper correction factor for the type of fuel being used.

Correction Factors For Fuel Specific Gravity Fuel Type Natural Gas Air Propane Butane

Specific Gravity 0.65 1.00 1.50 2.10

Correction Factor 0.962 0.775 0.633 0.535

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3. Divide the fuel consumption from step 1 by the appropriate correction factor to obtain the corrected flow rate. 4. Determine the “straight pipe equivalent length” for all of the fittings in the piping system from the chart below.

Equivalent Length of Straight Pipe for Valves and Fittings (in Feet) Screwed Fittings

Elbows

Tees

Valves Strainer

5. 6. 7. 8.

Pipe Size (Nominal) 1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

Regular 90˚

2.3

3.1

3.6

4.4

5.2

6.6

7.4

8.5

9.3

11.0

13.0

Long Radius 90˚

1.5

2.0

2.2

2.3

2.7

3.2

3.4

3.6

3.6

4.0

4.6

Regular 45˚

0.3

0.5

0.7

0.9

1.3

1.7

2.1

2.7

3.2

4.0

5.5

Line Flow

0.8

1.2

1.7

2.4

3.2

4.6

5.6

7.7

9.3

12.0

17.0

Branch Flow

2.4

3.5

4.2

5.3

6.6

8.7

9.9

12.0

13.0

17.0

21.0

Globe

21.0

22.0

22.0

24.0

29.0

37.0

42.0

54.0

62.0

79.0

110.0

Gate

0.3

0.5

0.6

0.7

0.8

1.1

1.2

1.5

1.7

1.9

2.5

Angle

12.8

15.0

15.0

15.0

17.0

18.0

18.0

18.0

18.0

18.0

18.0

4.1

4.6

5.0

6.6

7.7

18.0

20.0

27.0

29.0

34.0

42.0

Add the “equivalent length” to the total length of straight pipe within the system. From the table below, choose the column with the nearest “total” pipe length. Move down the column until the capacity figure in cubic feet per hour is encountered. Move horizontally to the left to obtain the suggested pipe size.

Gaseous Fuel Pipe Capacities in Cubic Feet Per Hour Pipe Size (Inches)

1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

Total Equivalent Length of Pipe in Feet

10 20 30 40 43 29 24 20 95 65 52 45 175 120 97 82 360 250 200 170 680 465 375 320 1400 950 770 660 2100 1460 1180 990 3950 2750 2200 1900 6300 4350 3520 3000 11000 7700 6250 5300 23000 15800 12800 10900

50 18 40 73 151 385 580 900 1680 2650 4750 9700

60 16 36 66 138 260 490 810 1520 2400 4300 8800

70 15 33 61 125 240 460 750 1400 2250 3900 8100

80 14 31 57 118 220 460 690 1300 1050 3700 7500

90 13 29 53 110 205 430 650 1220 1950 3450 7200

100 150 200 12 10 8 27 22 19 50 40 35 103 84 72 195 160 135 400 325 280 620 500 430 1150 950 800 1850 1500 1280 3250 2650 2280 6700 5500 4600

See following page for an example 17 | P a g e

Example: Engine Generator set fuel consumption at 100% load running on natural gas equals 1600 Cubic feet per hour. The correction factor for natural gas is 0.962. Therefore 1600 ÷ 0.962 = 1633 (adjusted flow rate). Reading down the 100 foot pipe length column in the capacity table until a capacity equal to or greater than 1633 is obtained, which is 1850. Reading across to the left, we see that 2 ½ inch piping will be required.

BATTERIES AND STARTING SYSTEMS Engine starting batteries need to supply adequate current and voltage to the engine starter motor as indicated on the specific model specification sheet located in the operation and maintenance manual provided with the unit. If the unit has one battery, the DC system voltage is 12VDC Nominal. If the unit has two or four batteries, the DC system voltage is 24VDC Nominal. When supplied, all lead acid batteries are shipped pre filled with electrolyte unless specified otherwise. After installation, coat battery terminal connections with anti-corrosion compound to minimize corrosion. Check battery electrolyte level and ensure all vent caps are in place and secure weekly.

Servicing of batteries are to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing batteries, use the same number and the following type batteries: Vented Lead Acid Engine Starting. Refer to the specific unit specification sheet provided in the operator manual with the particular unit for the battery size. CAUTION – Do not dispose of battery or batteries in a fire. The battery is capable of exploding. CAUTION – Do not open or mutilate the battery or batteries. Released electrolyte has been known to be harmful to the skin and eyes and to be toxic. CAUTION – A battery presents a risk of electrical shock and high short circuit current. The following precautions are to be observed when working on batteries: 1) Remove watches, rings, or other metal objects, 2) Use tools with insulated handles, 3) Wear rubber gloves and boots, 18 | P a g e

4) Do not lay tools or metal parts on top of batteries, 5) Disconnect charging source prior to connecting or disconnecting battery terminals, and

The installation of the engine generator shall provide enough ventilation to ensure that gases generated by vented batteries during charging, or caused by equipment malfunction are removed. CAUTION – The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedures are to be observed: 1) Wear full eye protection and protective clothing, 2) Where electrolyte contacts the skin, wash it off immediately with water, 3) Where electrolyte contacts the eyes, flush thoroughly and immediately with water and seek medical attention. 4) Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbonate of soda to one gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried. CAUTION – Lead-acid batteries present a risk of fire because they generate hydrogen gas. The following procedures are to be followed: 1) DO NOT SMOKE when near batteries, 2) DO NOT cause flame or spark in battery area, and 3) Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

ELECTRICAL REQUIREMENTS AC Output Connections: Verify that the generator output voltage and phase as listed on the unit nameplate match the system voltage and phase to which it is to be connected. All wiring must be sized and installed in accordance with all applicable electrical code requirements and UL2200 requirements (See “Wire Sizing Guidelines” below). All conductors must be sized, insulated and supported in an approved manner. Wire Sizing Guidelines (Based on UL2200 Requirements): 19 | P a g e

(Reference Section 12.1.3 & Table 62.3 of UL2200 Standard) Load connection wires to circuit breaker / genset should be sized based on UL2200 requirements. The requirements are as follows: Formula: Genset rated output * 115% 0.88 (40C ambient correction) Example: 100A Rated Output * 115% 0.88 (40C ambient correction)

= 130.68181 Amps (Round up to 131 Amps)

Note:  If mainline circuit breaker is rated below calculated amps of formula, use calculated amps for wire sizing.  If mainline circuit breaker is rated above calculated amps of formula, use circuit breaker rating for wire sizing. Wire Sizing Selection Pre UL2200:  Use 75C column of NEC (Table 310-16) (Even when using 90C or greater wire)  Wire selection must have amperage rating above calculated amps or circuit breaker, whichever is greater. A suitable earth ground must be connected to the grounding terminal marked with the symbol shown below:

All conduits terminating at the generator connection points must incorporate a flexible section to eliminate the transmission of vibration. Refer to output circuit breaker nameplate data for wire sizing/type and pressure terminal torque values. The tightening torque tables shown below are to be used as a guide.

Tightening torque for pressure wire connectors having screws

20 | P a g e

Tightening torque for pressure wire connectors having internal drive socket head screws

Accessory Wiring: It is recommended that all accessories requiring power be wired to a local panel being supplied by the load side of the transfer switch. This ensures that the accessories will be powered by whichever electrical source is available.

21 | P a g e

All accessory wiring should per Class 1 wiring methods and should be run in conduits separate of the generator output conductors. AC and DC accessory circuits should also be run in separate conduits. Verify that the nameplate voltage of the accessories match the system voltage that will be supplying them. Refer to the electrical wiring diagrams provided in the Operation and Maintenance Manual provided with the particular unit for further wiring details.

AUTOMATIC TRANSFER SWITCHES Automatic transfer switch installation should be provided by a licensed electrician. Refer to the detailed wiring diagrams and installation instructions that are provided with the equipment.

1) Unbalanced load capability when the output has a neutral conductor.

22 | P a g e

The Appendices

Typical Lifting Devices

Typical Indoor Genset Installation

23 | P a g e

Typical Exhaust Systems

Single Fuel NG/LP Vapor Withdrawl

24 | P a g e

Single Fuel LP Liquid Withdrawl

Dual Fuel NG/LP Vapor Withdrawl Auto Changover

25 | P a g e

Dual Fuel NG/LP Liquid Withdrawl Auto Changeover

26 | P a g e

ENGINEERING GUIDE Warranty Information

Engine Generator Set Two (2) Year 2000 Hour Limited Warranty Your Blue Star Power Systems Inc. product has been designed and manufactured with care by people with many years of experience. Blue Star Power Systems Inc. warrants to the original consumer (“Purchaser”) that the product is free from defects in materials and/or workmanship for the period of time outlined below. If the product should prove defective within the time period outlined below, it will be repaired, adjusted or replaced at the option of Blue Star Power Systems Inc., provided that the product, upon inspection by Blue Star Power Systems Inc., has been properly installed, maintained and operated in accordance with Blue Star Power Systems Inc.’s Installation and Operating Manuals. This warranty does not apply to malfunctions caused by physical damage, misuse, improper installation, repair or service by unauthorized persons, or normal wear and tear. Blue Star Power Systems Inc. product warranty period: Engine generator set: Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). Accessories (installed on the engine generator set or shipped loose): Parts and Labor for one (1) year from the date of factory invoice or 2000 hours (whichever occurs first). Transfer Switches: If purchased with a generator set (same order number): Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). The start of the warranty period can be adjusted to the date of unit start-up (limited to 180 days from invoice date) provided that the following information is provided to Blue Star Power Systems Inc. at the time of start-up. (1) A copy of the Blue Star Power Systems, Inc start-up validation checklist must be properly and completely filled out and returned to Blue Star Power Systems, Inc. within 30 days of start-up. (2) The engine manufacturer’s engine registration form must be completed and returned to the engine manufacturer as stated in the instructions with the registration form. To obtain warranty service: Contact your nearest Blue Star Power Systems Inc. Service Representative. For assistance in locating your nearest authorized service representative, contact Blue Star Power Systems Inc., Attention: Service Department (see contact information below). Warranty service may be performed by authorized Blue Star Power Systems Inc. service providers only. Service work performed by unauthorized persons will void all warranties. Blue Star Power Systems Inc. shall not be liable for any claim in amount greater than the purchase price of the product. In no event shall Blue Star Power Systems Inc. be held liable for any special, indirect, consequential or liquidated damages. THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. The following items and/or circumstances are excluded from this limited warranty: „„Engine „„Fuel

starting batteries: The battery manufacturers’ warranty applies. Consult your local battery supplier for warranty service.

system and/or governing system adjustments performed during start-up.

„„Normal

maintenance items: Consumable items such as belts, filters and hoses.

„„Adjustments „„Loose

and tune–ups performed during start-up or thereafter.

connections (electrical and mechanical) not found during start-up.

„„Equipment „„Shipping

modifications made without the written consent of Blue Star Power Systems Inc. will void all warranties.

damage of any type. All equipment is shipped F.O.B. factory and risk of loss transfers to the carrier once loaded for shipment. It

is the responsibility of the receiving party to sign for the receipt of, and note any shipping damage to the equipment. Freight damage claim filing is the responsibility of the receiving party. In the rare event that damage occurs during shipment, Blue Star Power Systems, Inc. will not warrant any damage to the unit resulting from shrink wrap. „„Any

special access fees, requirements or after hours scheduling to gain access to the equipment for warranty service purposes.

„„Owner

requested rental generators used while warranty work is being performed.

„„Damages „„Any

„„Improper „„Diesel „„All

caused by acts of nature, such as lightning, wind, flood, or earthquake.

damage due to situations beyond the control of the manufacturing and/or workmanship of the product. installation or operation as outlined in the Installation and Operation Manuals.

engine “Wet Stacking” due to lightly loaded diesel engines.

travel labor and mileage on portable equipment must be approved before any work is performed.

Terms of warranty shall be deemed made and executed in Lake Crystal, Blue Earth County, Minnesota. Venue for all legal proceedings shall be in Blue Earth County, Minnesota.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Engine Generator Set Five (5) Year 3000 Hour Comprehensive Warranty Your Blue Star Power Systems Inc. product has been designed and manufactured with care by people with many years of experience. Blue Star Power Systems Inc. warrants to the original consumer (“Purchaser”) that the product is free from defects in materials and/or workmanship for the period of time outlined below. If the product should prove defective within the time period outlined below, it will be repaired, adjusted or replaced at the option of Blue Star Power Systems Inc., provided that the product, upon inspection by Blue Star Power Systems Inc., has been properly installed, maintained and operated in accordance with Blue Star Power Systems Inc.’s Installation and Operating Manuals. This warranty does not apply to malfunctions caused by physical damage, misuse, improper installation, repair or service by unauthorized persons, or normal wear and tear. Blue Star Power Systems Inc. product warranty period: Engine generator set: Parts and Labor for five (5) years from the date of factory invoice or 3000 hours (whichever occurs first). Accessories (installed on the engine generator set or shipped loose): Parts and Labor for one (1) year from the date of factory invoice or 2000 hours (whichever occurs first). Transfer Switches: If purchased with a generator set (same order number): Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). The start of the warranty period can be adjusted to the date of unit start-up (limited to 180 days from invoice date) provided that the following information is provided to Blue Star Power Systems Inc. at the time of start-up. (1) A copy of the Blue Star Power Systems, Inc start-up validation checklist must be properly and completely filled out and returned to Blue Star Power Systems, Inc. within 30 days of start-up. (2) The engine manufacturer’s engine registration form must be completed and returned to the engine manufacturer as stated in the instructions with the registration form. To obtain warranty service: Contact your nearest Blue Star Power Systems Inc. Service Representative. For assistance in locating your nearest authorized service representative, contact Blue Star Power Systems Inc., Attention: Service Department (see contact information below). Warranty service may be performed by authorized Blue Star Power Systems Inc. service providers only. Service work performed by unauthorized persons will void all warranties. Blue Star Power Systems Inc. shall not be liable for any claim in amount greater than the purchase price of the product. In no event shall Blue Star Power Systems Inc. be held liable for any special, indirect, consequential or liquidated damages. THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. The following items and/or circumstances are excluded from this limited warranty: „„Engine „„Fuel

starting batteries: The battery manufacturers’ warranty applies. Consult your local battery supplier for warranty service.

system and/or governing system adjustments performed during start-up.

„„Normal

maintenance items: Consumable items such as belts, filters and hoses.

„„Adjustments „„Loose

and tune–ups performed during start-up or thereafter.

connections (electrical and mechanical) not found during start-up.

„„Equipment „„Shipping

modifications made without the written consent of Blue Star Power Systems Inc. will void all warranties.

damage of any type. All equipment is shipped F.O.B. factory and risk of loss transfers to the carrier once loaded for shipment. It

is the responsibility of the receiving party to sign for the receipt of, and note any shipping damage to the equipment. Freight damage claim filing is the responsibility of the receiving party. In the rare event that damage occurs during shipment, Blue Star Power Systems, Inc. will not warrant any damage to the unit resulting from shrink wrap. „„Any

special access fees, requirements or after hours scheduling to gain access to the equipment for warranty service purposes.

„„Owner

requested rental generators used while warranty work is being performed.

„„Damages „„Any

„„Improper „„Diesel „„All

caused by acts of nature, such as lightning, wind, flood, or earthquake.

damage due to situations beyond the control of the manufacturing and/or workmanship of the product. installation or operation as outlined in the Installation and Operation Manuals.

engine “Wet Stacking” due to lightly loaded diesel engines.

travel labor and mileage on portable equipment must be approved before any work is performed.

Terms of warranty shall be deemed made and executed in Lake Crystal, Blue Earth County, Minnesota. Venue for all legal proceedings shall be in Blue Earth County, Minnesota.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Engine Generator Set Five (5) Year 3000 Hour Limited Warranty Your Blue Star Power Systems Inc. product has been designed and manufactured with care by people with many years of experience. Blue Star Power Systems Inc. warrants to the original consumer (“Purchaser”) that the product is free from defects in materials and/or workmanship for the period of time outlined below. If the product should prove defective within the time period outlined below, it will be repaired, adjusted or replaced at the option of Blue Star Power Systems Inc., provided that the product, upon inspection by Blue Star Power Systems Inc., has been properly installed, maintained and operated in accordance with Blue Star Power Systems Inc.’s Installation and Operating Manuals. This warranty does not apply to malfunctions caused by physical damage, misuse, improper installation, repair or service by unauthorized persons, or normal wear and tear. Blue Star Power Systems Inc. product warranty period: Engine generator set: Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). Warranty coverage for years three (3) thru five (5) or up to 3000 hours is parts only. Accessories (installed on the engine generator set or shipped loose): Parts and Labor for one (1) year from the date of factory invoice or 2000 hours (whichever occurs first). Transfer Switches: If purchased with a generator set (same order number): Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). The start of the warranty period can be adjusted to the date of unit start-up (limited to 180 days from invoice date) provided that the following information is provided to Blue Star Power Systems Inc. at the time of start-up. (1) A copy of the Blue Star Power Systems, Inc start-up validation checklist must be properly and completely filled out and returned to Blue Star Power Systems, Inc. within 30 days of start-up. (2) The engine manufacturer’s engine registration form must be completed and returned to the engine manufacturer as stated in the instructions with the registration form. To obtain warranty service: Contact your nearest Blue Star Power Systems Inc. Service Representative. For assistance in locating your nearest authorized service representative, contact Blue Star Power Systems Inc., Attention: Service Department (see contact information below). Warranty service may be performed by authorized Blue Star Power Systems Inc. service providers only. Service work performed by unauthorized persons will void all warranties. Blue Star Power Systems Inc. shall not be liable for any claim in amount greater than the purchase price of the product. In no event shall Blue Star Power Systems Inc. be held liable for any special, indirect, consequential or liquidated damages. THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. The following items and/or circumstances are excluded from this limited warranty: „„Engine „„Fuel

starting batteries: The battery manufacturers’ warranty applies. Consult your local battery supplier for warranty service.

system and/or governing system adjustments performed during start-up.

„„Normal

maintenance items: Consumable items such as belts, filters and hoses.

„„Adjustments „„Loose

and tune–ups performed during start-up or thereafter.

connections (electrical and mechanical) not found during start-up.

„„Equipment „„Shipping

modifications made without the written consent of Blue Star Power Systems Inc. will void all warranties.

damage of any type. All equipment is shipped F.O.B. factory and risk of loss transfers to the carrier once loaded for shipment. It

is the responsibility of the receiving party to sign for the receipt of, and note any shipping damage to the equipment. Freight damage claim filing is the responsibility of the receiving party. In the rare event that damage occurs during shipment, Blue Star Power Systems, Inc. will not warrant any damage to the unit resulting from shrink wrap. „„Any

special access fees, requirements or after hours scheduling to gain access to the equipment for warranty service purposes.

„„Owner

requested rental generators used while warranty work is being performed.

„„Damages „„Any

„„Improper „„Diesel „„All

caused by acts of nature, such as lightning, wind, flood, or earthquake.

damage due to situations beyond the control of the manufacturing and/or workmanship of the product. installation or operation as outlined in the Installation and Operation Manuals.

engine “Wet Stacking” due to lightly loaded diesel engines.

travel labor and mileage on portable equipment must be approved before any work is performed.

Terms of warranty shall be deemed made and executed in Lake Crystal, Blue Earth County, Minnesota. Venue for all legal proceedings shall be in Blue Earth County, Minnesota.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Engine Generator Set One (1) Year 1500 Hour Prime Power Limited Warranty Your Blue Star Power Systems Inc. product has been designed and manufactured with care by people with many years of experience. Blue Star Power Systems Inc. warrants to the original consumer (“Purchaser”) that the product is free from defects in materials and/or workmanship for the period of time outlined below. If the product should prove defective within the time period outlined below, it will be repaired, adjusted or replaced at the option of Blue Star Power Systems Inc., provided that the product, upon inspection by Blue Star Power Systems Inc., has been properly installed, maintained and operated in accordance with Blue Star Power Systems Inc.’s Installation and Operating Manuals. This warranty does not apply to malfunctions caused by physical damage, misuse, improper installation, repair or service by unauthorized persons, or normal wear and tear. Blue Star Power Systems Inc. product warranty period: Engine generator set: Parts and Labor for one (1) year from the date of factory invoice or 1500 hours (whichever occurs first). Accessories (installed on the engine generator set or shipped loose): Parts and Labor for one (1) year from the date of factory invoice or 1500 hours (whichever occurs first). Transfer Switches: If purchased with a generator set (same order number): Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). The start of the warranty period can be adjusted to the date of unit start-up (limited to 180 days from invoice date) provided that the following information is provided to Blue Star Power Systems Inc. at the time of start-up. (1) A copy of the Blue Star Power Systems, Inc start-up validation checklist must be properly and completely filled out and returned to Blue Star Power Systems, Inc. within 30 days of start-up. (2) The engine manufacturer’s engine registration form must be completed and returned to the engine manufacturer as stated in the instructions with the registration form. To obtain warranty service: Contact your nearest Blue Star Power Systems Inc. Service Representative. For assistance in locating your nearest authorized service representative, contact Blue Star Power Systems Inc., Attention: Service Department (see contact information below). Warranty service may be performed by authorized Blue Star Power Systems Inc. service providers only. Service work performed by unauthorized persons will void all warranties. Blue Star Power Systems Inc. shall not be liable for any claim in amount greater than the purchase price of the product. In no event shall Blue Star Power Systems Inc. be held liable for any special, indirect, consequential or liquidated damages. THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. The following items and/or circumstances are excluded from this limited warranty: „„Engine „„Fuel

starting batteries: The battery manufacturers’ warranty applies. Consult your local battery supplier for warranty service.

system and/or governing system adjustments performed during start-up.

„„Normal

maintenance items: Consumable items such as belts, filters and hoses.

„„Adjustments „„Loose

and tune–ups performed during start-up or thereafter.

connections (electrical and mechanical) not found during start-up.

„„Equipment „„Shipping

modifications made without the written consent of Blue Star Power Systems Inc. will void all warranties.

damage of any type. All equipment is shipped F.O.B. factory and risk of loss transfers to the carrier once loaded for shipment. It

is the responsibility of the receiving party to sign for the receipt of, and note any shipping damage to the equipment. Freight damage claim filing is the responsibility of the receiving party. In the rare event that damage occurs during shipment, Blue Star Power Systems, Inc. will not warrant any damage to the unit resulting from shrink wrap. „„Any

special access fees, requirements or after hours scheduling to gain access to the equipment for warranty service purposes.

„„Owner

requested rental generators used while warranty work is being performed.

„„Damages „„Any

damage due to situations beyond the control of the manufacturing and/or workmanship of the product.

„„Improper „„Diesel „„All

caused by acts of nature, such as lightning, wind, flood, or earthquake. installation or operation as outlined in the Installation and Operation Manuals.

engine “Wet Stacking” due to lightly loaded diesel engines.

travel labor and mileage on portable equipment must be approved before any work is performed.

Terms of warranty shall be deemed made and executed in Lake Crystal, Blue Earth County, Minnesota. Venue for all legal proceedings shall be in Blue Earth County, Minnesota.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

Engine Generator Set One (1) Year 4500 Hour Prime Power Limited Warranty Your Blue Star Power Systems Inc. product has been designed and manufactured with care by people with many years of experience. Blue Star Power Systems Inc. warrants to the original consumer (“Purchaser”) that the product is free from defects in materials and/or workmanship for the period of time outlined below. If the product should prove defective within the time period outlined below, it will be repaired, adjusted or replaced at the option of Blue Star Power Systems Inc., provided that the product, upon inspection by Blue Star Power Systems Inc., has been properly installed, maintained and operated in accordance with Blue Star Power Systems Inc.’s Installation and Operating Manuals. This warranty does not apply to malfunctions caused by physical damage, misuse, improper installation, repair or service by unauthorized persons, or normal wear and tear. Blue Star Power Systems Inc. product warranty period: Engine generator set: Parts and Labor for one (1) year from the date of factory invoice or 4500 hours (whichever occurs first). Accessories (installed on the engine generator set or shipped loose): Parts and Labor for one (1) year from the date of factory invoice or 1500 hours (whichever occurs first). Transfer Switches: If purchased with a generator set (same order number): Parts and Labor for two (2) years from the date of factory invoice or 2000 hours (whichever occurs first). The start of the warranty period can be adjusted to the date of unit start-up (limited to 180 days from invoice date) provided that the following information is provided to Blue Star Power Systems Inc. at the time of start-up. (1) A copy of the Blue Star Power Systems, Inc start-up validation checklist must be properly and completely filled out and returned to Blue Star Power Systems, Inc. within 30 days of start-up. (2) The engine manufacturer’s engine registration form must be completed and returned to the engine manufacturer as stated in the instructions with the registration form. To obtain warranty service: Contact your nearest Blue Star Power Systems Inc. Service Representative. For assistance in locating your nearest authorized service representative, contact Blue Star Power Systems Inc., Attention: Service Department (see contact information below). Warranty service may be performed by authorized Blue Star Power Systems Inc. service providers only. Service work performed by unauthorized persons will void all warranties. Blue Star Power Systems Inc. shall not be liable for any claim in amount greater than the purchase price of the product. In no event shall Blue Star Power Systems Inc. be held liable for any special, indirect, consequential or liquidated damages. THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. The following items and/or circumstances are excluded from this limited warranty: „„Engine „„Fuel

starting batteries: The battery manufacturers’ warranty applies. Consult your local battery supplier for warranty service.

system and/or governing system adjustments performed during start-up.

„„Normal

maintenance items: Consumable items such as belts, filters and hoses.

„„Adjustments „„Loose

and tune–ups performed during start-up or thereafter.

connections (electrical and mechanical) not found during start-up.

„„Equipment „„Shipping

modifications made without the written consent of Blue Star Power Systems Inc. will void all warranties.

damage of any type. All equipment is shipped F.O.B. factory and risk of loss transfers to the carrier once loaded for shipment. It

is the responsibility of the receiving party to sign for the receipt of, and note any shipping damage to the equipment. Freight damage claim filing is the responsibility of the receiving party. In the rare event that damage occurs during shipment, Blue Star Power Systems, Inc. will not warrant any damage to the unit resulting from shrink wrap. „„Any

special access fees, requirements or after hours scheduling to gain access to the equipment for warranty service purposes.

„„Owner

requested rental generators used while warranty work is being performed.

„„Damages „„Any

damage due to situations beyond the control of the manufacturing and/or workmanship of the product.

„„Improper „„Diesel „„All

caused by acts of nature, such as lightning, wind, flood, or earthquake. installation or operation as outlined in the Installation and Operation Manuals.

engine “Wet Stacking” due to lightly loaded diesel engines.

travel labor and mileage on portable equipment must be approved before any work is performed.

Terms of warranty shall be deemed made and executed in Lake Crystal, Blue Earth County, Minnesota. Venue for all legal proceedings shall be in Blue Earth County, Minnesota.

Blue Star Power Systems, Inc. | 52146 Ember Rd, Lake Crystal, MN 56055 | Phone + 1 507 726 2508 | www.bluestarps.com

ENGINEERING GUIDE Contact Information Blue Star Power Systems, Inc. 52146 Ember Rd, Lake Crystal, MN 56055 Phone + 1 507 726 2508 | www.bluestarps.com